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Installing a tension pulley

How do i install a tension pulley for a 1998 millenia

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I have been a mazda mechanic for 20 years you have to pull of the front of the engine if you do not know what you are doing you will destroy you engine so take it to amazda dealer cheaper in the long run

Posted on Nov 21, 2008

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How do I get a diagram to show me how to put a serpentine belt on a 1998 Ford Escort Station Wagon?


you ask here. Please rate highly

SECTION 303-05: Accessory Drive 1998 Escort/Tracer Workshop Manual
REMOVAL AND INSTALLATION Belt -2.0L SPI Removal
  1. Relieve the drive belt (8620) tension.
    • Use a (A) ratchet or breaker bar inserted in the square hole in the drive belt tensioner flange.
    • Rotate the (B) drive belt tensioner (6B209) in a clockwise motion to release belt tension.
  1. Raise and support the vehicle. For additional information, refer to Section 100-02 .
  1. Remove the engine splash shield.
  1. Remove the drive belt from the accessory drive belt routing pulley (6C348) and then the remaining accessory pulleys.
Installation
  1. Position the drive belt over the accessory pulleys. Raise and support the vehicle if necessary; refer to Section 100-02 .
  1. Install the engine splash shield.
  1. Rotate the drive belt tensioner in a clockwise motion.
  1. Slip the drive belt under the belt idler pulley (8678) and release the tool. Remove the tool from the drive belt tensioner.
  1. Accessory Drive-With A/C
  1. Accessory Drive-Without A/C
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Belt -2.0L Zetec Removal
  1. Raise the vehicle on a hoist; refer to Section 100-02 .
  1. Use a 13 mm wrench to rotate the drive belt tensioner (6B209) in a clockwise motion.
  1. Remove the drive belt (8620).
Installation
  1. Position the drive belt on all the pulleys and the drive belt tensioner.



Item Part Number Description 1 10300 Generator 2 19A216 Drive Belt Idler Pulley 3 3D673 Power Steering Pump Pulley 4 8509 Water Pump Pulley 5 6B209 Drive Belt Tensioner 6 19703 A/C Compressor 7 6316 Crankshaft 8 19A216 Drive Belt Idler Pulley 9 8620 Accessory Drive Belt
  1. Rotate the drive belt tensioner in a clockwise motion.
  1. Install the drive belt and gently release the drive belt tensioner.
    • Run the engine for several minutes to seat the belt into the pulley grooves.


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Jul 09, 2011 | Ford Escort Cars & Trucks

1 Answer

How to install drivebelt on ford windstar 1998 3.8 l


1. Place a wrenchon the tensiorer pulley bolt and rotate the tensioner body until tenion on the belt is relieved.
2. Remove the belt from the auxiliary components and carefully release the tensioner.
3. Route the new belt over the various pulleys, again rotating the tensioner to allow the belt to be installed, then release the belt tensioner. Make sure the belt fits properly into the pulley grooves - it must be completely engaged.
Good Luck

Jul 17, 2010 | 1998 Ford Windstar

1 Answer

How to replace a zx2 serpentine belt


Click on the following free direct Link. It has the correct Serpentine/Drive Belt Diagrams for your 1998 Ford Escort ZX2, 2.0L DOHC In-Line 4-Cylinder Engine.
The Link says 2000 for the Year, however this is the same as the 1998 Year Model.

http://www.2carpros.com/car_repair_information/year/2000/make/ford/model/zx2/2000_ford_zx2_drive_belt_routing_diagram.htm

"HOW TO":
Standard Rules to Removal the Serpentine Belt with an Automatic Tensioner:
1. Find the Tensioner(s). (See Diagrams on Link)
2. Using a Serpentine Belt Tensioner Tool, Or Wrench OR Ratchet, Rotate/Move the Tensioner USING THE AVAILABLE NUT (on the Pulley or Arm Base) OR the OPENING (3/8ths or 1/2 inch square opening) rotating the Tensioner Pulley/Arm - moving it away from contact with the belt and towards the area where the belt is not in contact with the Tensioner Pulley. The Tensioner is spring loaded, and is hard to rotate/move.
3. Remove the loosened belt off one of the other more easily accessed Pulleys.
4. DO NOT quickly release the Tensioner, but gently allow the Tensioner to rest in its closed position.

Standard Rules for Installing the Serpentine Belt with an Automatic Tensioner:
a. Pick a Pulley that is most easily accessed. This will usually be on top. This will be the last Pulley that the belt will go on.
b. Using the Diagram: Install the new Serpentine Belt on the remainder of the Pulleys....over, under, left right.
c. Using a Serpentine Belt Tensioner Tool or Wrench or Ratchet Tool: Rotate/Move the Tensioner Pulley/Arm "away" from Belt contact area on the Tensioner. This spring is pretty hard and with a new belt, it will be even harder to install. Rotate/Move this to as-close to the maximum allowed inorder to have enough slack in the belt to get it up and over the last pulley.
d. Using your other hand - Pull the Belt up and over the Last remaining Pulley.
e. Before releasing the pressure on the Tensioner, visually inspect the remainder Pulleys and the Belts' Positioning on them.

Let me know if this helped, or if you have additional information questions. Feel Free to contact me at FixYa.com!

Apr 03, 2010 | 1998 Ford Escort

1 Answer

How do i replace the serpentine belt on a 98 mk vIII


Click on the following free direct Link. It has the correct Serpentine Belt Diagrams for your 1998 Lincoln Mark VIII for your 4.6L V8 Engine Options (AC/No AC etc.).

Let me know if this helped, or if you have additional information questions. Feel Free to contact me at FixYa.com!

http://www.2carpros.com/car_repair_information/year/1998/make/lincoln/model/mark_viii/1998_lincoln_mark_viii_drive_belt_routing_diagram.htm

"HOW TO":
Standard Rules to Removal the Serpentine Belt with an Automatic Tensioner:
1. Find the Tensioner(s). (See Diagrams on Link)
2. Using a Serpentine Belt Tensioner Tool, Or Wrench OR Ratchet, Rotate/Move the Tensioner USING THE AVAILABLE NUT (on the Pulley or Arm Base) OR the OPENING (3/8ths or 1/2 inch square opening) rotating the Tensioner Pulley/Arm - moving it away from contact with the belt and towards the area where the belt is not in contact with the Tensioner Pulley. The Tensioner is spring loaded, and is hard to rotate/move.
3. Remove the loosened belt off one of the other more easily accessed Pulleys.
4. DO NOT quickly release the Tensioner, but gently allow the Tensioner to rest in its closed position.

Standard Rules for Installing the Serpentine Belt with an Automatic Tensioner:
a. Pick a Pulley that is most easily accessed. This will usually be on top. This will be the last Pulley that the belt will go on.
b. Using the Diagram: Install the new Serpentine Belt on the remainder of the Pulleys....over, under, left right.
c. Using a Serpentine Belt Tensioner Tool or Wrench or Ratchet Tool: Rotate/Move the Tensioner Pulley/Arm "away" from Belt contact area on the Tensioner. This spring is pretty hard and with a new belt, it will be even harder to install. Rotate/Move this to as-close to the maximum allowed inorder to have enough slack in the belt to get it up and over the last pulley.
d. Using your other hand - Pull the Belt up and over the Last remaining Pulley.
e. Before releasing the pressure on the Tensioner, visually inspect the remainder Pulleys and the Belts' Positioning on them

Feb 15, 2010 | 1998 Lincoln Mark VIII

1 Answer

How replace the fan belt and idler pully


Your Catera does not have a fan belt, it has an accessory belt. The fan is electrically operated using a thermal switch.

To replace the accessory belt, you use a ratchet head to loosen the tensioner pulley, and slide the belt off one pulley, then release the tensioner and finish removing the belt. You install the new belt on all but the pulley closest to the tensioner, release the tension with a ratchet head, then install the belt on the tensioner pulley and release the tensioner so that it applies pressure on the belt.

Dec 27, 2009 | 1998 Cadillac Catera

1 Answer

HOW TO CHANGE DRIVE BELT ON MY 98 GMC SONOMA 4 CYLINDER


it may be easier to attach the breaker bar to the tensioner arm from under the vehicle to relieve belt tension

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  1. On 1994-97 2.2L engines and 1994-96 4.3L engines, using a 1/2 in. breaker bar and if necessary, with a socket placed on the tensioner pulley bolt, rotate the tensioner counterclockwise to relieve the belt tension. On some 2.2L engines it may be easier to attach the breaker bar to the tensioner arm from under the vehicle.
  2. On 1998-99 2.2L engines and 1997-99 4.3L engines, using a 3/8 in. breaker bar, rotate the tensioner counterclockwise to relieve the belt tension. On some 2.2L engines it may be easier to attach the breaker bar to the tensioner arm from under the vehicle.
  3. Remove the serpentine belt.
To install:
  1. Route the belt over all the pulleys except the tensioner.
  2. Place the breaker bar and if necessary the socket, on the tensioner pulley bolt and rotate the tensioner counterclockwise to the released position.
  3. Install the belt and return the pulley slowly to its original position. Do not let the pulley snap back into position as this may damage the belt and pulley.
  4. Check that the belt is properly seated in each pulley.

Oct 11, 2009 | 1998 GMC Sonoma

1 Answer

A pulley broke on my 1996 mazda millenia and im trying to find out which pulley it is.


you're not giving me much to go on,but I'll guess it's the 'serpentine belt tensioner pulley' identified by the 'arm 'it was attached to being spring loaded to maintain belt tension.replacements are available.check belt condition while you're at it.

Oct 06, 2009 | 1996 Mazda Millenia

2 Answers

Replace belt tensioner on 1998 Dodge Caravan 3.0


the 15mm nut is located under car on the back of the bracket that the tensioner is located on you will need a flex adapter and a few extentions and room enough to get under the car

May 26, 2009 | 1998 Dodge Caravan

1 Answer

How do you relace an alternator belt on 1998 chevy tracker?


A year is not a good sign. The belt should not have come off in that span of time. I would make sure you do not have a worn out idler or tensioner pulley bearing before installing your new belt or reinstalling the original if it is not worn or damaged.

You will find one or two small pulleys involved with drive belt. One of the smaller pulleys will be an "idler" pulley and simply redirects the belt to a different accessory. The other small pulley is considered a "tensioner" pulley, it is spring loaded and keeps the correct tension on the accessory belt.
The tensioner pulley will have a "squared" hole in the bracket or a bolt through the center of the pulley. In either case you will use a wrench to pry the tensioner pulley arm in the direction that loosens the belt. Once tension is relieved, pull the belt off a pulley and remove the belt. You will reverse the process to install the new belt.
Good luck and let me know.
Regards,

Apr 07, 2009 | 1998 Chevrolet Tracker

1 Answer

Replacing the tension belts on the reFord windstar 1998.


FOR COMPLETE Diagram Of this Procedure and Belt Routing Email Me@rejakwilsoon@aol.com and I will Send DETAILED PICTURE and Instructions


NOTE:
  • Minor cracks in the V-grooved portion of the serpentine drive belt are considered normal and acceptable. If the drive belt has chunks missing from the ribs, the drive belt should be replaced.
  • When installing drive belts on pulley, make sure that all V-grooves make proper contact with accessory pulleys.
Conditions requiring drive belt replacement are excessive wear, rib chunkout, severe glazing, frayed cords, etc. Replace any drive belt that exhibits any of these conditions.

REMOVAL
  1. Using a 15 mm socket or wrench attached on drive belt tensioner pulley bolt. Rotate drive belt tensioner clockwise to remove drive belt from pulleys. WARNING: USE CAUTION WHEN REMOVING OR INSTALLING DRIVE BELT TO MAKE SURE THAT TOOL DOES NOT SLIP.
INSTALLATION
  1. Install drive belt over all accessory pulleys (except drive belt tensioner).Rotate drive belt tensioner as described under Removal to install drive belt over drive belt tensioner pulley. Make sure that all V-grooves make proper contact with pulleys

Feb 10, 2009 | 1998 Ford Windstar

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