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First their are two different front axles in 1996 troopers. Isuzu changed the 4wd system from auto lock hubs to drive control axle.auto lock hube are on the older trooper's with the light and wiper switches on the dash. The same way to change both. Auto hub remove the six hex. screws slide off the hub remove the sirclip from the driveshaft. Newer hub has 6 alan-head screw's again remove them then the hubcap then the sirclip on the shaft and slide off the round spacer. Next 4 bolts from the lower balljoint and the brake's. Pull out the hub until it clear's the shaft remove the inner boot clips slide the inner boot out the shaft. Clean the grease from the end of the axle then with your fingernail feel along any of the 3 tracks in the axle and near the outer end of the track you will find a wirelike split ring slide a screwdriver under the ring and lever it off . Pull out the drive clean off the grease. You will see a sirclip on the end of the joint remove it and slide off the joint. You can replace either boot from that end. The outer joint is held on with a snap ring on the shaft inside the joint and is not easily removed need a hammer and drift to drive off the end and when removed its hard to get the snap ring on the shaft back into its place.You can change both boots from this end as well. Cheers
Go to my profile I have just explained how to change a cv boot on a Trooper. The axle needs to be taken out to change the boot so the same solution. What you call an axle I have refered to as a drive (short for driveshaft) It takes a lot of explaining so save me a lot of writing if you read the solution I gave for changing the CV boot. Cheer's
I have 2000 Isuzu Bighorn Plaisir with 4XJ1 engine bought from a vendor but it is from Japan. I need to have the Owners Manual in English. My email is [email protected] Can anyone give a helping hand to get one. Also the same applies to another vehicle Toyota Corona Premio - 2001
I found a free download, workshop manual online. It is 3500+ page PDF that includes every diagram and all info that you could possibly need. I dont remember the exact website but if you google iszu trooper pdf free download etc. you should have no trouble locating it.
Check your cv (constant velocity joint) , It may have a big clearance which is the source of the noise when turning left or right and when 4wd is engage. Juts like front wheel drive cars, if the cv joint is with clearance it will tend to sound in the left or right turns. It is not exactly clicking sound , nmore like knocking sound , low in pitch, but not heavy.
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