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Beau Harasti Posted on Jan 29, 2011
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I own a 1989 ford bronco II. I've had it for years and worked fine. A while back I wasn't able to engage into first gear, go I replaced the manual transmission. After the tranny replacement, the starter was making a horible clacking/grinding noise for a few seconds upon start up. Drove it like this for a month or two before the first problem. A week ago I tried to start it and it made a sound like the starter was spinning but not engaging. I put the truck into nuetral and pushed it backwards a bit and slammed the gear shift into reverse. Did this twice before it actually started. Bought a new starter, which wound up being from an '89 ford escort (matched the one in the truck for years). The truck started, but still made the noise for a quick second, twice before starting the spinning sound again. I took the starter off an felt around the flywheel as much as my arm would reach, didn't find any teeth missing. what else could this be? do I replace the starter solenoid? Do I shim the starter? Please help.

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If thier arent any teeth missing on flywheel then i would shim starter away from flywheel a bit if its too close and gear teeth are too tight, it will cause noise or possible miss as starter gear spinagainst leading edge of teeth on flywheel after not fully engageing something like hit starter when engine is already running.

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Even if you have all the teeth on your flywheel it may still be slightly warped. which is why you should replace the flywheel or have it checked when you replace the clutch. this could cause your issue by placing the teeth slightly too far away or too close to the starter gear.

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