Question about 2006 Peugeot 604

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Peugeot expert 20 hdi

Please could someone help. we have a peugeot van and when we drive it down the road there is thick black smoke from the tail pipe. The van also feels like it's surging. The van is at a local garage and they are stumped with it. Things that have been checked are
turbo-replaced
egr valve-replaced
turbo solenoid-replaced
air box to turbo-checked
all pipes-checked

it only smokes when the turbo comes in
please help
edan

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  • wsmorrisuk May 18, 2009

    Hi. I have a 2001 Peugeot Expert 2.0 HDI van. My van started throwing out black smoke, I replaced the Air Sensor (Air Mass Meter) and it seemed to settle down. Now it's worse than ever and I'v also lost power, it will not climb gradients. I have a dignostic code P0930 or P0910 coming up, it tells me that someting is running too high. I'm baffled, any advice would be really appreciated. It starts first time every time from cold, and will run fine. It's just when I start moving and accellerating. Thanks People.

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Hi, I have a 2.0HDI Expert which was doing the exact same thing as yours, blowing thick black smoke, sluggish and loss of power on gradients, a hissing sound and surging. I replaced the air flow meter but that didn't help. I was told to replace the turbo but a turbo expoert told me not to as it would blow white smoke if it was faulty. I was then told to replace the injectors but a diagnostic test showed them to be functioning fine. I was then told to look at the intercooler which had thick sludge at the lower left pipe. I replaced it today - Sunday 12th July and it is now driving like a new van. It now pulls me up gradients with ease in 4th and 5th instead of having to drop gear to get to the top. I got a replacement from Euro Car Parts for £147 inc VAT. To tell if this is your problem, look through the gaps in the lower section of the bumper at what looks like the radiator and look for sludge over the inside of the bumper and all over the pipe where it joins the back of the radiator (intercooler). Also open the bonnet and look down behind the grille for the same sludge. Hope this sorts it for you. Barry, Newtownards, Northern Ireland.

Posted on Jul 12, 2009

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Please could someone assist me. i have a peugeot expert van 2 litre hdi .however when driving it the van smokes really badly and there is a slight loss in power. also the turbo works intermitently. thanks keith

Posted on Sep 17, 2008

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Hi
If you get surging, it's usually a problem with the injectors......
I have/had the same problem, lots of black smoke and the Peugeot garage couldn't find a fault, new EGR valve, I've been quoted £700 for reconditioned pump and injectors.
Took it to a garage in High Wycombe called PFT Partnership that have the state of the art diagnostics machine, everything fuel wish was ok BUT he heard hissing from the Intercooler and low and be hold there was a large crack in it.....£450 (Including fitting and diagnostics)later and the old van is running fine......fingers crossed......

Posted on Dec 16, 2008

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How do i remove the turbo from a peugoet expert hdi

Posted on Jun 30, 2009

  • app_3rp56604
    app_3rp56604 Sep 18, 2012

    im afraid the sub fram needs to come down for ease of access, its then a simple case of removing the cat and unbolting the turbo. undo oil feed pipe and return pipe. the turbo is helf on by (if i remember ) 2 bolts on a hinge system. hope that helps

  • Saringe Kurdistani
    Saringe Kurdistani Jul 09, 2015

    Remove engine

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Hi anyone help, just bought a 2lt hdi expert 03 plate, after its been running for a while if i turn it off it wont start again for 1/2 hour, also its juddering in 2nd as if its mis-firing
cheers

Posted on Jun 21, 2010

  • Steven Darnell Jun 21, 2010

    just had my 03 2lt hdi expert on a diagnostic machine and its come back with no electrical faults, they just told me they suspect and injector problem or compression fault, when its warm and i turn it off it wont start again for 1/2 hr,, any ideas?? or shall i just get rid??

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There is a good chance you have a hole in your front rad not the one that holds the water the one that runs iar to your turbo sorry mind gone blank can not think what its called but if you rev your engine tou will hear a blowing noise at the front end don,t try repair it they are about £70

Posted on Jul 13, 2009

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