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2004 RODEO 4X4

CHECK 4X4 LAMP IS ON. WILL NOT SHIFT INTO 4 WHEEL DRIVE. HOW DO YOU RESET LAMP? TRANSFER CASE WAS REMOVED AND REINSTALLED , ALL SHIFT SERVOS ARE CONNECTED.

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  • Fitzy0571 Oct 31, 2008

    four wheel drive suddenly stopped. check 4x4 lamp on but only flashes when trying to engage 4x4. any ideas about the problem. it is snowing and this car sucks in 2 wheel drive.

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6 Suggested Answers

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Posted on Jan 02, 2017

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SOURCE: 1996 S10 4x4 4x4 does not engage manual shift for transfer case

sounds to me like the selanoid that locks in the front axels in is not working. might be a place to start. easy chk. unplug it and take it out put 12 volts to it and see if it moves. you can also chk. to see if you got power to that plug. test with testlight. hope this helps.

Posted on Dec 30, 2008

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SOURCE: 05 f150 4x4. 4 wheel drive lights come on but it is not engaged?

change actuator in front hub water gets in there freezez and ruber seal rips part only 120.00 bucks not hard to change beat upper ball joint take of spindle nut think it was 5/8 3 bolts in back should fall out

Posted on Jan 21, 2009

  • 2 Answers

SOURCE: 1996 Chevy 4X4 Problem with Transfer Case & Transmission?

check vaccum actuator on front diff?use vaccum gauge should be 25 to 30lbs to open had same problem 94 gmc sierra ext cabb 4x4 5.7 ordrive tranny

Posted on Mar 14, 2009

  • 7 Answers

SOURCE: transfer case clunk 2000 chevy silverado 1500 4x4

One thing to check, which is often the culprit in these situations is the U-joints. With the truck off, crawl under the vehicle and grab hold of the shaft leading into as well as the shaft going out of your transfer case, If htere is a lot of "slop in it, chance are it is in need of repair. Also I would check the oil level in the transfer case, in an attempt not to challenge you intelligence, there should be a plug located in the lower part about 2 inches from the bottom or so. it usually has a square hole that a 1/2" ratchet fits into. Pull the plug, and stick your pinky into the hole, you should be able to feel the lubricant just below the hole, if not it is in dire need of a filling. also check for metallic remnants in the fluid. this is a sign that things are not as they should be. In that case contact a repairman for a more thorough look.

Posted on Jul 13, 2009

  • 29 Answers

SOURCE: 2005 Ford F150, 5.4L V8, 4x4; The transfer case

Encoder motor located on the transfer case is usually the problem. It is the motor that shifts the transfer case.

Posted on Sep 28, 2009

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I have a 2006 f350. Ford will not go into 4wheel


Which 4X4 system does yours have ?
Four-Wheel Drive Systems The mechanical-shift 4-wheel drive system consists of the following components:
  • Transfer case (For transfer case repair procedures, refer to Section 308-07B ).
  • Transfer case shift lever
  • Manual locking hubs
  • 4x4 indicators
  • Shift linkage (hub locks)
The electronic-shift, 4-wheel drive system consists of the following components:
  • Transfer case (For transfer case repair procedures, refer to Section 308-07B ).
  • Four-wheel drive (4WD) control module (For 4WD control module installation, refer to 4WD control module in this section.)
  • Mode select switch (MSS)
  • Gearmotor encoder assembly
  • Automatic locking hubs (hub locks)
  • Pulse vacuum hub lock (PVH) solenoid and vacuum lines

Jan 11, 2018 | Ford Cars & Trucks

1 Answer

Where is the four wheel module located on a 2001 f350 7.3 l lariat 4x4 nothing on the four wheel drive works and I checked all the fuses and are all fine


Have it check for DTC'S - diagnostic trouble codes ?
GEM Diagnostic Trouble Code (DTC) Index
GEM Diagnostic Trouble Code (DTC) Index DTC Description Source Action C1728 Transfer Case Unable to Transition Between 2H and 4H GEM CARRY OUT the electronic shift function test. REFER to Function Test - Electronic Shift in this section. C1729 Transfer Case Unable to Transition Between 4H and 4L GEM CARRY OUT the electronic shift function test. REFER to Function Test - Electronic Shift in this section. P0500 Vehicle Speed Sensor (VSS) Malfunction GEM GO to Pinpoint Test F . P1804 Transmission 4-Wheel Drive High Indicator Circuit Failure GEM GO to Pinpoint Test H . P1808 Transmission 4-Wheel Drive Low Indicator Circuit Failure GEM GO to Pinpoint Test I . P1812 Transmission 4-Wheel Drive Mode Select Circuit Failure GEM GO to Pinpoint Test E . P1815 Transmission 4-Wheel Drive Mode Select Short Circuit to Ground GEM GO to Pinpoint Test E . P1819 Transmission Park/Neutral Position Switch Short Circuit to Ground GEM GO to Pinpoint Test F . P1820 Transmission Transfer Case Clockwise Shift Relay Coil Circuit Failure GEM GO to Pinpoint Test E . P1822 Transmission Transfer Case Clockwise Shift Relay Coil Short to Battery GEM GO to Pinpoint Test E . P1828 Transfer Case Counterclockwise Shift Relay Coil Circuit Failure GEM GO to Pinpoint Test E . P1830 Transmission Transfer Case Counterclockwise Shift Relay Coil Short Circuit to Battery GEM GO to Pinpoint Test E . P1832 Transmission Transfer Case Differential Lockup Solenoid Circuit Failure GEM GO to Pinpoint Test G . P1834 Transmission Transfer Case Differential Lockup Solenoid Short Circuit to Battery GEM GO to Pinpoint Test G . P1865 Transmission Transfer Case Contact Plate Power Short to Ground GEM GO to Pinpoint Test E . P1866 Transmission Transfer Case System Concern - Servicing Required GEM CARRY OUT the electronic shift function test. REFER to Function Test - Electronic Shift in this section. P1867 Transmission Transfer Case Contact Plate General Circuit Failure GEM GO to Pinpoint Test E . P1876 Transmission Transfer Case 2-Wheel Drive Solenoid Circuit Failure GEM GO to Pinpoint Test G . P1877 Transmission Transfer Case 2-Wheel Drive Solenoid Circuit Short to Battery GEM GO to Pinpoint Test G . - For All Other DTCs GEM GO to Section 419-10 .
Your best bet , take it to a qualified repair shop that has the diagnostic tool to trouble shoot .
Principles of Operation
Transfer Case - Electronic Shift
The four-wheel drive, electronic shift-on-the-fly feature electrically shifts the vehicle transfer case between 2WD, 4X4 HIGH, and 4X4 LOW. The system mode is selected by the operator through the mode select switch (MSS) on the instrument panel. The operator is informed which mode the system is in by two instrument cluster indicators, one for 4X4 HIGH which is 4X4, and one for 4X4 LOW which is LOW RANGE (in 4X4 LOW both the lamps are on). Shifts into 4X4 HIGH can be made at any speed. When shifting into 4X4 HIGH with the vehicle stationary, tooth blockage may occur, preventing shift completion. When the vehicle is driven above 8 km/h (5mph) the shift will complete. When shifting in or out of 4X4 LOW, the generic electronic module (GEM) requires that the vehicle speed be less than 5 km/h (3 mph), the brake pedal be applied, and the transmission in NEUTRAL (automatic transmission) or the clutch pedal be depressed (manual transmission). (The digital transmission range [TR] sensor informs the GEM when the automatic transmission is in the NEUTRAL range position.)
The gearmotor encoder assembly is mounted externally on the transfer case. It drives a rotary cam which moves the mode fork and the range fork within the transfer case between the 4X4 HIGH, 4X4 LOW, and 2WD range positions.
The GEM uses two relays to control the gearmotor encoder assembly shift between 4X4 HIGH, 4X4 LOW, and 2WD modes. The GEM controls the pulse vacuum hublock (PVH) solenoid which supplies engagement and disengagement vacuum to control the hublocks.
The GEM accomplishes shifts by interpreting inputs from:
  • mode select switch (MSS)
  • vehicle speed signal (transmitted from the ABS system)
  • gearmotor encoder plate position
  • brake pedal switch
  • digital transmission range (TR) sensor (automatic transmission)
  • clutch pedal position (CPP) switch (manual transmission)
  • ignition switch
Based on these inputs, the GEM controls the shifts into 2WD, 4X4 HIGH, or 4X4 LOW with the following outputs:
  • low to high relay (clockwise)
  • high to low relay (counterclockwise)
  • pulse vacuum hublock (PVH) solenoid
  • gearmotor encoder assembly
The electronic shift-on-the-fly (ESOF) system has a feature which allows the driver to override the vacuum operated hublocks. When the front hublocks are manually turned to the LOCK position, the hublocks are locked at all times, overriding the vacuum operated system. If the front hublocks are manually turned to the AUTO position, the hublocks can only be locked by turning the MSS to 4X4 HIGH or 4X4 LOW position.

Jun 12, 2017 | Cars & Trucks

1 Answer

2003 Silverado 4WD. Service 4WD dash light comes on after engaging 4WD and acts up by engaging itself randomly for several days, then goes back to normal.


Check connection at the 4X4 control module , check power and grounds . Do you know how to do basic electrical testing ? Does your truck have manual or automatic trans mission ? Which transfer case does yours have ?

The NVG 263 transfer case features a three button shift control switch located on the instrument panel. When the ignition is in the RUN position, the transfer case shift control module (TCCM) starts monitoring the transfer case shift control switch to determine if the driver desires a new mode/gear position. At a single press of the transfer case shift control switch, the lamp of the new desired position begins flashing to inform the driver that the TCCM has received the request for a new mode/gear position. The lamp continues to flash until all shifting criteria has been met and the new mode/gear position has been engaged. Once the new mode/gear position is fully active, the switch indicator for the new position remains ON constantly. In the event that the TCCM can not or will not complete the shift, the indicator returns to the previously selected position; this is a Transfer Case Shift Control Switch Indicator Flashes, then Returns to Previous Mode condition.

The NVG 263 transfer case provides the driver with 4 manual mode/gear positions:
• 2HI - 2 Wheel Drive high range
• 4HI - 4 Wheel Drive high range
• 4LO - 4 Wheel Drive low range
• Neutral
Have it check for DTC'S - diagnostic trouble codes ?

DTC B0790
DTC B2725
DTC C0306
DTC C0327
DTC C0359
DTC C0379
DTC C0550

Your best bet would be take it to a qualified repair SHOP

Dec 28, 2016 | Cars & Trucks

1 Answer

I own a 02 foard explorer shift motor was bad i think and i removed it, i started it to relocate it, installed the new shift motor


Don's 1999 Ford Ranger shift motor PROBLEM SOLVED ...

? 13:05
https://www.youtube.com/watch?v=wcn39gwPWfI
Oct 1, 2013 - Uploaded by gtarman49
Don's 1999 Ford Ranger shift motor PROBLEM SOLVED. ...How to find replace fix 4x4 transfer case shift module 2002 Ford Explorer 4 wheel ...

How To Install Replace 4x4 Transfer Case Shift Motor Ford ...

? 9:15
https://www.youtube.com/watch?v=9ldrtZODxQ8
Oct 26, 2010 - Uploaded by 1A Auto Parts
How To Install Replace 4x4 Transfer Case Shift Motor Ford Explorer .... transfer case shift module 2002 Ford Explorer 4 wheel drive not working ...

How to find replace fix 4x4 transfer case shift module 2002 ...

? 3:07
https://www.youtube.com/watch?v=sZw3SS2Pt-4
Nov 3, 2013 - Uploaded by kirk colombo
... transfer case shift module 2002 Ford Explorer 4 wheel drivenot working ..... I replaced the transfer motor so i think it is the control module.


Jan 08, 2016 | Cars & Trucks

3 Answers

How to determine or test why four wheel drive stop working


Check all applicable fuses. If you don't find a bad fuse, you would need to check the 4x4 actuator underneath

Feb 03, 2015 | 1998 Isuzu Rodeo

1 Answer

99 ford f150 4wd won't engage, clicks but does not engage


Without knowing how the 4X4 works you don't have much chance of finding the problem , (tapping on stuff ) ? There is an electronic control module that makes this system work . Could have DTC'S - diagnostic trouble code's stored in the (GEM)
Transfer Case -Electronic Shift on the Fly (ESOF) Operation The electronic shift on the fly (ESOF) system is an electronic shift 4x4 system that allows the operator to choose between two different 4x4 modes as well as 2-wheel drive. The operator can switch between 2WD and 4H mode at speeds up to 88 km/h (55 mph). To engage or disengage 4L range, the vehicle speed must be less than 5 km/h (3 mph), the brake pedal depressed, and the transmission must be in NEUTRAL.
The transfer case is equipped with an electromagnetic clutch which is located inside the case. This clutch is used to spin up the front driveline when shifting from 2WD to 4H mode at speed. When the control switch on the instrument panel is turned, the generic electronic module (GEM) recognizes that a shift has been requested and activates the electromagnetic clutch and the relays which power the transfer case shift motor. When the shift motor reaches the desired position, as determined by the contact plate position inputs to the GEM, power to the shift relays and motors will be removed. When the transfer case front and rear output shafts are synchronized, the spring loaded lockup collar mechanically engages the mainshaft hub to the drive sprocket. Finally, the front axle collar is engaged and the electromagnetic clutch is deactivated.
Shifts between 2WD and 4H can be made at any speed up to 88 km/h (55 mph). Listed below are the inputs and outputs needed by the GEM to execute a change between any of these modes.
Feature Inputs:
  • 4WD mode switch (various resistances; go to Table 1).
  • Contact plate position inputs A, B, C, D (grounded when closed, open circuit when open; go to Table 4).
Feature Outputs:
  • 4x4 shift motor relay outputs (go to Table 2).
  • Transfer case clutch relay (grounded when relay is activated, open circuit when relay is deactivated).
  • 4x2/4x4 vacuum solenoid (grounded when activated, open circuit when deactivated).
  • Cluster indicators (ground when activated, open circuit when deactivated).
When shifting into or out of 4L, the GEM requires that the vehicle speed be less than 5 km/h (3 mph), the brake is applied, and the transmission is in NEUTRAL.

Feature Inputs:
  • 4WD Mode Switch (various resistances; go to Table 1).
  • Contact Plate Position Inputs A, B, C, D (grounded when closed, open circuit when open; go to Table 4).
  • Output Speed Shaft (OSS) Sensor (Sinusoid Signal: 0.7V-20V, 2.2 Hz/mph).
  • Brake Input (battery voltage when brake is depressed, open circuit when not activated).
  • Transmission Range Sensor (grounded when transmission is in NEUTRAL, open circuit otherwise).
  • Start/Clutch Depressed Input (go to Table 3).
Feature Outputs:
  • 4x4 Shift Motor Relay Outputs (go to Table 2).
  • 4x2/4x4 Vacuum Solenoid (grounded when activated, open circuit when deactivated).
  • Cluster Indicators (grounded when activated, open circuit when deactivated).
  • P1804 Transmission 4-Wheel Drive High Indicator Circuit Failure GEM REFER to Section 413-01A . P1806 Transmission 4-Wheel Drive High Indicator Short Circuit to Battery GEM REFER to Section 413-01A . P1812 Transmission 4-Wheel Drive Mode Select Circuit Failure GEM REFER to the Symptom Chart. P1815 Transmission 4-Wheel Drive Mode Select Short Circuit to Ground GEM REFER to the Symptom Chart. P1820 Transmission Transfer Case Clockwise Shift Relay Coil Circuit Failure GEM GO to Pinpoint Test A . P1822 Transmission Transfer Case Clockwise Shift Relay Coil Short Circuit to Battery GEM GO to Pinpoint Test A . P1824 Transmission 4-Wheel Drive Clutch Relay Circuit Failure GEM GO to Pinpoint Test E . P1826 Transmission 4-Wheel Drive Low Clutch Relay Short Circuit to Battery GEM GO to Pinpoint Test E . P1828 Transmission Transfer Case Counter Clockwise Shift Relay Coil Circuit Failure GEM GO to Pinpoint Test A . P1830 Transmission Transfer Case Counter Clockwise Shift Relay Coil Short Circuit to Battery GEM GO to Pinpoint Test A . P1832 Transmission Transfer Case Differential Lock-Up Solenoid Circuit Failure GEM GO to Pinpoint Test C . P1834 Transmission Transfer Case Differential Lock-Up Solenoid Short Circuit to Battery GEM GO to Pinpoint Test C . P1838 Transmission Transfer Case Shift Motor Circuit Failure GEM REFER to the Symptom Chart. P1846 Transmission Transfer Case Contact Plate 'A' Circuit Failure GEM REFER to the Symptom Chart. P1850 Transmission Transfer Case Contact Plate 'B' Circuit Failure GEM REFER to the Symptom Chart. P1854 Transmission Transfer Case Contact Plate 'C' Circuit Failure GEM REFER to the Symptom Chart. P1858 Transmission Transfer Case Contact Plate 'D' Circuit Failure GEM REFER to the Symptom Chart. P1866 Transmission Transfer Case System Concern - Servicing Required GEM REFER to the Symptom Chart. P1867 Transmission Transfer Case Contact Plate General Circuit Failure GEM REFER to the Symptom Chart. P1876 Transmission Transfer Case 2-Wheel Drive Solenoid Circuit Failure GEM GO to Pinpoint Test C . P1877 Transmission Transfer Case 2-Wheel Drive Solenoid Circuit Short to Battery GEM GO to Pinpoint Test C . P1891 Transmission Transfer Case Contact Plate Ground Return Open Circuit GEM REFER to the Symptom Chart. Your best bet , take it to a qualified repair shop. Tapping on thing's isn't the way to diagnose

Jan 10, 2018 | Cars & Trucks

1 Answer

I have an 2004 chevy blazer 4x4 and the four wheel drive does not engage on the fly and it also will not engage when in neutral. Four wheel low will work but when you press 4 wheel hi it blinks twice and...


Which of these does your vehicle have ?
The NVG 233 transfer case features a 3 button shift control switch, located on the instrument panel.
The NVG 236 transfer case features a 4 button shift control switch located on the instrument panel.
Do you know what DTC'S - diagnostic trouble codes are ? Both of these 4X4 systems can set DTC'S , Having a professional or factory scanner is what is needed to check for these codes . Not a OBD 2 code reader or autozone , advance etc... The four button system can set a bunch of them .
DTC B2725
DTC C0300
DTC C0305
DTC C0308
DTC C0309
DTC C0310
DTC C0315
DTC C0323
DTC C0324
DTC C0327
DTC C0362
DTC C0367
DTC C0374
DTC C0376
DTC C0387
DTC C0550
DTC C0611

The NVG 233 transfer case features a 3 button shift control switch, located on the instrument panel. When the ignition is in the RUN position, the transfer case shift control module starts monitoring the transfer case shift control switch, to determine if a new mode/gear position has been selected. At a single press of the transfer case shift control switch, the lamp of the new position begins flashing to inform the driver that the transfer case shift control module has received the request for a new mode/gear position. The lamp continues to flash until all shifting criteria has been met and the new mode/gear position has been reached, or has engaged. Once the new mode/gear position is fully active, the switch indicator lamp for the new position remains ON constantly.
The NVG 233 transfer case provides the driver with 3 manual mode/gear positions:
• 2HI - 2 Wheel Drive high range
• 4HI - 4 Wheel Drive high range
• 4LO - 4 Wheel Drive low range
Any of these mode/gear positions may be selected while driving the vehicle. However, the transfer case will not allow a shift into, or out of, 4LO unless the following criteria has been met:
• The engine is running.
• The automatic transmission is in Neutral, or the clutch pedal is applied on manual transmissions.
• The vehicle speed is below 5 km/h (3 mph).


Finding out what if any codes are stored should be your first step .

Feb 22, 2018 | 2001 Chevrolet Blazer

1 Answer

04 tahoe z71 the allwheel drive,2wheel drive,and 4hi,4lo buttons don't alwas work sometimes it's in 2wheel drive then go to 4lo and when i push the 2wheel button it just blinks and the 4lo button stays on...


Pulling code's from the 4X4 control module would point to a diagnostic procedure . Do you own a professional type scan tool that can read DTC'S - diagnostic trouble code's in the 4X4 control module ? Autozone , advance etc.... can not read these code's .
Which transfercase does it have ?
Transfer Case - BW 4482-NR4
Transfer Case - NVG 246-NP8

How many buttons for 4X4 three or four ?
The BW 4482 transfer case features a 3-button shift control switch located on the instrument panel
The NVG 246 EAU transfer case features a 4 button shift control switch located on the instrument panel
When the ignition key is in the RUN position, the transfer case shift control module monitors the transfer case shift control switch to determine if the driver desires a new mode/range position. At a single press of the transfer case shift control switch, the lamp of the new desired position will begin flashing to inform the driver that the transfer case shift control module has received the request for a new mode/range position. The lamp will continue to flash until all shifting criteria has been met and the new mode/range position has been reached, or has been engaged. Once the new mode/range position is fully active, the switch indicator lamp for the new position will remain ON constantly.The 4X4 system with four button shift control can set a number of DTC'S
DTC B0790
DTC B2725
DTC C0300
DTC C0305
DTC C0306
DTC C0321
DTC C0327
DTC C0359
DTC C0374
DTC C0379
DTC C0550
The three button switch can also set an store a few codes
DTC B0790
DTC B2725
DTC C0306
DTC C0327
DTC C0329
DTC C0359
DTC C0550
Without knowing if any of these DTC'S are stored can't suggest any type of repair .

Dec 29, 2017 | 2004 Chevrolet Tahoe

3 Answers

4 wjheel drive problem


not transfer case motor....there is none on a rodeo....trooper has torque on demand.....rodeo problem is likely shift on fly mtr...mounted on front axle....if u dont use 4wd regularly it sticks and gets stuck.

Dec 30, 2008 | 2000 Isuzu Rodeo

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