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Disassemblying and cleaning a 1991 explorer headlamp

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If the headlamp is dirty inside, it needs to be replaced with a new one that has good seal.
Try Ebay.com for parts for your car, or a salvage yard.

Posted on Jan 13, 2011

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Posted on Jan 02, 2017

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    Jan 19, 2015 | 1996 Ford Explorer

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    Changing headlamp, how to..diagram


    SECTION 417-01: Exterior Lighting 1999 Explorer/Mountaineer Workshop Manual REMOVAL AND INSTALLATION Procedure revision date: 07/27/1998 Lamp Assembly-Headlamp (Explorer) Removal
    1. NOTE: Make sure that the headlamp switch and the ignition switch are in the OFF position.
      Remove the parking lamp assembly. Refer to Lamp Assembly-Parking (Explorer) or Lamp Assembly-Parking (Mountaineer).
    1. Remove the headlamp assembly.
      1. Compress the self-locking tabs.
      1. Remove the headlamp assembly.
      1. Disconnect the electrical connector.
    Installation
    1. To install, reverse the removal procedure.

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    Dec 29, 2010 | 1999 Ford Explorer

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    Headlights removal ford explorer 96


    1. Check that headlamp switch (11654) is in the off position.
    2. Lift hood (16612).
    3. Release latch and swing filler panel to left or right.
    4. Remove electrical connector from headlamp bulb by grasping wires firmly and snapping connector rearward.
    5. Remove headlamp bulb retainer (13N019) by rotating counterclockwise (when viewed from rear) about one-eighth turn and sliding ring off plastic base. Keep headlamp bulb retainer as it may be used again to retain new headlamp bulb.
    6. Carefully remove headlamp bulb from socket by gently pulling straight backward out of socket. Do not rotate headlamp bulb during removal. 7056091.gif
    Headlamp Assembly, Explorer
    Removal and Installation
    1. Disconnect battery negative cable.
    2. Remove blind rivets (2) attaching screws (4) and radiator upper sight shield.
    3. Remove turn/park lamp attaching screws (2) and pull assembly away from body. Remove bulb sockets from housing and remove lamp assembly. Repeat on opposite side of vehicle.
    4. With turn/park lamp assembly removed, screw attaching grille to front fender flange is accessible. Remove grille attaching screw. Repeat on opposite side of vehicle.
    5. Remove attaching screws (4) located across top of grille.
    6. Grip lower edge of grille and pull outward to disengage from retaining clips. Remove grille.
    7. Using needle-nose pliers, compress barbs on headlamp housing retainer. With barbs compressed, pull forward on housing just enough to disengage from retainer. Repeat on opposite side of headlamp housing.
    8. Turn headlamp housing as necessary and pull forward to disengage from headlamp aiming ball socket.
    9. Disconnect wiring from headlamp bulb socket.
    10. If replacing headlamp housing, remove retaining collar and bulb.
    For installation, follow removal procedures in reverse order. Make sure to check headlamp aim. 568a220.gif

    Apr 02, 2010 | 1996 Ford Explorer

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    96 ford explorer headlamp quit working on low beam


    check for power at the bulb socket also check for poor contacts in the socket

    Aug 18, 2009 | 1996 Ford Explorer

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    Aug 03, 2009 | 1991 Dodge Spirit

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    Headlight switch


    REMOVAL & INSTALLATION
    See Figures 1 and 2
    1. Disconnect the battery ground cable.
    2. On 1991-94 models, perform the following:
      1. Remove the ash tray assembly and the finish panel (snaps off).
      2. On the Explorer, remove the rear window wiper and heated backlite switch assembly (snaps out).
      3. On the Ranger, remove the storage bin (snaps out).
      4. Pull the headlight switch knob to the headlight on position. Depress the shaft release button and remove the knob and shaft assembly. 0900c1528018ef70.jpgFig. 1: View of the 1991-94 model headlight switch control knob release button
    3. On 1995-99 models, remove the instrument panel finish panel.
    4. Unscrew the mounting nut and remove the switch from the instrument panel, then remove the wiring connector from the switch.
    0900c1528018ef71.jpgFig. 2: Exploded view of the 1995-99 model headlight switch componentsTo install:
    1. Connect the wiring connector to the headlamp switch, position the switch in the instrument panel and install the mounting nut.
    2. On 1995-99 models, install the instrument panel finish panel.
    3. On 1991-94 models, perform the following:
      1. Install the headlamp switch knob and shaft assembly by pushing the shaft into the switch until it locks into position.
      2. On the Explorer, install the rear window wiper and heated backlite switch assembly.
      3. On the Ranger, install the storage bin.
      4. Install the finish panel and the ash tray assembly.
    4. Connect the battery ground cable, and check the operation of the headlight switch.

    Nov 29, 2008 | 1998 Ford Explorer

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    1nstall headlamp in 1991 volkswagen jetta


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    Robert

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