Question about 2005 GMC Yukon Xl Denali

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How can I remove the air intake cover in order to reach the bolt on the alternator? I am trying to reach a bolt, connected to the alternator that is under the air intake, plastic cover. Thanks

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8MM bolt on the top.

Posted on Jan 04, 2011

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1 Answer

Im trying to change my alternator on my 97 chrysler sebring coupe lxi but it seems impossible to do it without taking other parts off to get it out and also put the new one in because its real compact


Hi there:
Check this procedure on 2.5L (VIN N) Engine...


  1. Disconnect the negative battery cable.
  2. Remove the right side under cover.
  3. Remove the speed control vacuum reservoir and related components as required for alternator access.
  4. Remove the power steering pump cover.
  5. Remove the A/C compressor drive belt.
  6. Remove the alternator/power steering pump drive belt.
  7. Remove the intake manifold plenum.
  8. Remove the upper alternator bracket.
  9. Remove the intake manifold plenum stay.
  10. Detach the electrical connections at the alternator.
  11. Unfasten the upper and lower bolts and remove the alternator. Be very careful not to damage neighboring components while removing the alternator.


8_22_2012_2_51_45_pm.gif

Fig. 8: Alternator assembly installation-2.5L engine (VIN N) - Zoom Image link HERE


To install:

  1. Connect the wiring to the alternator.
  2. Place the alternator on its lower bracket and install the upper and lower bolts finger-tight.
  3. Install the upper alternator bracket.
  4. Install the alternator/power steering pump belt, making sure it is properly seated.
  5. Adjust the drive belt to the correct tension using the belt adjuster, then tighten the upper mounting bolt to 16 ft. lbs. (22 Nm) and the lower mounting bolt to 30 ft. lbs. (41 Nm).
  6. Install the intake manifold plenum.
  7. Install the intake manifold plenum stay.
  8. Install the A/C compressor drive belt.
  9. Install the power steering pump cover.
  10. Connect the negative battery cable.
  11. Check the charging system operation.



Hope this helps; also keep in mind that your feedback is important and I`ll appreciate your time and consideration if you leave some testimonial comment about this answer.

Thank you for using FixYa, have a nice day.

Aug 22, 2012 | Cars & Trucks

1 Answer

I want to know how to remove the alternator kia optima 2003


  1. Disconnect the negative battery cable.
  2. Temporarily loosen the water pump pulley bolts, 1.6L (VIN 3) engine only.
  3. Remove the front air intake inlet pipe bolts, 1.8L engine only.
  4. Remove the top hose from the air intake inlet pipe, 1.8L engine only.
  5. Remove the air intake inlet pipe clamp and the pipe, 1.8L engine only.
  6. Remove the power steering pump, 2.0L engine only.
  7. Remove the power steering pump bracket, 2.0L engine only.
  8. Remove the alternator B terminal cover cap.
  9. Disconnect the alternator electrical connections.
  10. Loosen, but do not remove the alternator pivot bolt and the tensioner mounting bolt.
  11. Remove the drive belt(s); relieve tension on the belt by rotating the adjustment bolt.
  12. Remove the water pump pulley, 1.6L (VIN 3) engine only.
  13. Remove the power steering pump, 1.6L (VIN 3) engine only.
  14. Remove the power steering pump bracket, 1.6L (VIN 3) engine only.
  15. Remove the alternator tensioner mounting bolt and the belt tensioner.
  16. Remove the alternator pivot bolt.
  17. Loosen the bolt at the base of the adjusting bracket and rotate the bracket up.
  18. Remove the alternator.

    0996b43f80207fa4.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Alternator mounting-1.5L and 1.6L (VIN 5) engine shown


    0996b43f80207fa5.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Alternator mounting-2.0L and 1.6L (VIN 3) engines shown


    0996b43f80231908.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Alternator mounting-2.4L and 2.7L engine


To install:
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Install the alternator.
  3. Install the alternator pivot bolt and hand-tighten at this time.
  4. Rotate the adjusting bracket into position, place the belt tensioner into position. Hand-tighten the mounting bolt.
  5. Install the drive belt.
  6. Adjust the belt tension by rotating the adjustment bolt.
  7. The belt deflection for 1.5L, 1.6L (VIN 5), 2.4L and 2.7L engines, is as follows:
    1. New belt: 0.22-0.28 in. (5.5-7mm).
    2. Used belt: 0.24-0.28 in. (6-7mm).

  8. The belt deflection for 1.6L (VIN 3) engine is as follows :
    1. New belt: 0.13-0.15 in. (3.3-3.7mm).
    2. Used belt: 0.17-0.19 in. (4.2-4.7mm).

  9. The belt deflection for the 2.0L engine, is as follows:
    1. New belt: 0.22-0.31 in. (5.5-8mm).
    2. Used belt: 0.33-0.45 in. (8.5-11.5mm).

  10. The belt deflection for the 1.8L engine, is as follows:
    1. New belt: 0.23-0.31 in. (6-8mm).
    2. Used belt: 0.28-0.35 in. (7-9mm).

  11. Tighten the tensioner bolt to 14-19 ft. lbs. (19-26 Nm) and the pivot bolt to 28-38 ft. lbs. (38-51 Nm).
  12. Connect the alternator electrical connections.
  13. Install the alternator B terminal cover cap.
  14. Install the power steering pump and adjust the power steering belt tension, 2.0L and 1.6L (VIN 3) engines only.
  15. Install the water pump pulley, 2006 1.6L engine only.
  16. Install the air intake inlet pipe and fasten the clamp, 1.8L engine only.
  17. Install the top hose to the air intake inlet pipe, 1.8L engine only.
  18. Install the front air intake inlet pipe bolts, 1.8L engine only.
  19. Connect the negative battery cable.

Feb 09, 2011 | 2003 Kia Optima

1 Answer

Intakegasket for grandam gt


Exactly what is the wrong? Need the part? Need to know torque adjust or porcedure to take off?

For
1994 Pontiac Grand Am 3.1L SFI OHV 6cyl check this procedure for Intake Manifold...
(see Figure 14)
The 3.1L engine is equipped with upper and lower intake manifolds. The upper intake manifold is also known as the intake manifold plenum.

CAUTION The fuel system is under pressure and must be properly relieved before disconnecting the fuel lines. Failure to properly relieve the fuel system pressure can lead to personal injury and component damage.
  1. Relieve the fuel system pressure.
  2. Disconnect the negative battery cable.
  3. Remove top half of the air cleaner assembly and throttle body duct.
  4. Drain and recycle the engine coolant.
  5. Disconnect the EGR pipe from exhaust manifold.
  6. Remove the serpentine belt.
  7. Remove the brake vacuum pipe at the intake plenum.
  8. Disconnect the control cables from the throttle body and intake plenum mounting bracket.
  9. Remove the power steering lines at the alternator bracket.
  10. Remove the alternator.
  11. Label and disconnect the ignition wires from the spark plugs and wire retainers on the intake plenum.
  12. Remove the ignition assembly and the EVAP canister purge solenoid together.
zjlimited_601.jpg

Fig. 14: View of the intake manifold and related components

  1. Disconnect the upper engine wiring harness connectors at the following components:
    Throttle Position Sensor (TPS) Idle Air Control (IAC) Fuel Injectors Coolant temperature sensor Manifold Absolute Pressure (MAP) sensor Camshaft Position (CMP) sensor
  2. Tag and disconnect the vacuum lines from the following components:
    Vacuum modulator Fuel pressure regulator PCV valve
  3. Disconnect the MAP sensor from upper intake manifold.
  4. Remove the upper intake plenum mounting bolts and lift off the plenum.
  5. Disconnect the fuel lines from the fuel rail and bracket.
  6. Install engine support fixture special tool J 28467-A or an equivalent.
  7. Remove the right side engine mount.
  8. Remove the power steering mounting bolts and support the pump out of the way without disconnecting the power steering lines.
  9. Disconnect the coolant inlet pipe from the outlet housing.
  10. Remove the coolant bypass hose from the water pump and the cylinder head.
  11. Disconnect the upper radiator hose at thermostat housing.
  12. Remove the thermostat housing.
  13. Remove both rocker arm covers.
  14. Remove the lower intake manifold bolts. Make sure the washers on the four center bolts are installed in their original locations.
When removing the valve train components they should be kept in order for installation the original locations.
  1. Remove the rocker arm retaining nuts or bolts and extract the rocker arms and pushrods.
  2. Remove the intake manifold from the engine. Remove and discard the gasket.
  3. Using a suitable scraper, clean gasket material from all mating surfaces. Remove all excess RTV sealant from front and rear ridges of cylinder block
To install:
  1. Place a 0.12 inch (3mm) bead of RTV, on each ridge, where the front and rear of the intake manifold contact the block.
  2. Using a new gasket, place the intake manifold on the engine.
  3. Install the pushrods in their original locations. Coat the pushrods with prelube.
The intake pushrods are marked yellow (5 3 /4 inch long) and the exhaust are green (6 inches long). Make sure the pushrods are properly seated in the valve lifters and rocker arms.
  1. Position the rocker arms in there original locations and tighten to specifications. Refer to the procedure earlier in this section.
  2. Install lower the intake manifold attaching bolts. Apply sealant 12345739 (or equivalent thread locking compound) to the threads of bolts. Tighten the vertical bolts first then the diagonal bolts to 115 inch lbs. (13 Nm).
  3. Install the front rocker arm cover.
  4. Install the thermostat housing.
  5. Connect the upper radiator hose to the thermostat housing.
  6. Fasten the coolant inlet pipe to thermostat housing.
  7. Connect coolant bypass pipe at the water pump and cylinder head.
  8. Install the power steering pump in the mounting bracket.
  9. Loosely install the serpentine belt.
  10. Connect the right side engine mount.
  11. Remove the special engine support tool.
  12. Fasten the fuel lines to fuel rail and bracket.
  13. Install the upper intake manifold and tighten the mounting bolts to 18 ft. lbs. (25 Nm).
  14. Install the MAP sensor.
  15. Connect the upper engine wiring harness connectors to the related components removed earlier.
  16. Connect the vacuum lines to the PCV, vacuum modulator and fuel pressure regulator.
  17. Install the EVAP canister purge solenoid and ignition assembly.
  18. Install the alternator assembly.
  19. Connect the power steering line to the alternator bracket.
  20. Install the serpentine belt.
  21. Connect the spark plug wires to the spark plugs and intake plenum wire retainer.
  22. Install the EGR pipe to the exhaust manifold.
  23. Attach the control cables to the throttle body lever and upper intake plenum mounting bracket.
  24. Install air intake assembly and top half of the air cleaner assembly.
  25. Install the brake vacuum pipe.
  26. Fill the cooling system.
  27. Connect the negative battery cable, then start the vehicle and verify that there are no leaks.

For PARTS REPLACEMENT check in THIS LINK: carpartswholesale.com

Hope helps.

Feb 01, 2011 | 1994 Pontiac Grand Am

2 Answers

Where is the #6 electronic fuel injection plug for 1999 plymouth grand voyager 3.3 engine


3.3L & 3.8L Engines
Firing order: 1-2-3-4-5-6
Distributorless Ignition System chry-02-33-786.gif
The Driver's Side Front spark plug is the #6 cylinder.

Aug 08, 2010 | 1999 Plymouth Grand Voyager

2 Answers

Cylinderhead torque stc.


Cylinder Head Removal & Installation SOHC To Remove:
  1. Relieve fuel system pressure.
  2. Remove timing belt cover. Camshaft timing marks kia-03-20-7032.gif

  3. Turn crankshaft until timing mark on front housing and the arrow "2" on the camshaft pulley align.
  4. Loosen lock bolt on tensioner.
  5. Pry tensioner away from timing belt and tighten lock bolt to relieve tension on the timing belt.
  6. Remove timing belt from camshaft pulley.
  7. Disconnect battery negative cable.
  8. Remove 3 bolts that secure accelerator cable and air intake hose to cylinder head cover.
  9. Detach accelerator cable and place off to side.
  10. Remove the following;
    • Air hose
    • Air ISC air hose
    • Breather hose
    • Vacuum hose from air intake hose
  11. Disconnect mass air flow sensor electrical connector.
  12. Remove air intake hose.
  13. Remove PCV valve from cylinder head cover.
  14. Remove ISC air hose from idle speed actuator.
  15. Remove air hose from behind intake manifold.
  16. Remove 2 screws from high tension wire protectors.
  17. Detach wire loom from holder at rear of cylinder head cover.
  18. Detach vacuum tube at rear of cylinder head cover.
  19. Remove vacuum pipe. Cylinder Head Cover kia-03-20-7042.gif

  20. Remove 7 cylinder head cover bolts.
  21. Remove cylinder head cover and gasket.
  22. Disconnect 2 ignition coil electrical connectors.
  23. Disconnect 2 fuel injection electrical connectors at rear of cylinder head.
  24. Disconnect the following electrical connectors;
    • Oxygen sensor
    • Throttle position sensor
    • Idle speed actuator
    • Oil pressure switch
    • EGR vacuum solenoid valve at intake manifold
  25. Disconnect heater hose from elbow.
  26. Disconnect brake booster vacuum hose and cruise control vacuum hose from surge tank.
  27. Detach wire harness from rear of cylinder head.
  28. Disconnect purge control solenoid vacuum hose from intake manifold.
  29. Disconnect fuel hose from fuel connector assembly.
  30. Remove grounding bracket.
  31. Remove 4 bolts and intake manifold bracket.
  32. Remove starter.
  33. Detach water bypass hose from bypass pipe.
  34. Disconnect water hoses from oil cooler.
  35. Disconnect fuel hose from fuel pipe.
  36. Remove exhaust manifold heat shield.
  37. Remove exhaust flange nuts and front exhaust bracket bolt.
  38. Lower exhaust system. Cylinder head bolt loosening sequence kia-03-20-7050.gif

  39. Loosen cylinder head bolts in 3 steps in proper sequence.
  40. Remove cylinder head bolts and washers.
  41. Remove cylinder head, intake manifold and exhaust manifold as an assembly.
To Install:
  1. Install NEW cylinder head gasket.
  2. Install cylinder head, intake manifold and exhaust manifold as an assembly.
  3. Tighten cylinder head bolts in 3 steps in reverse sequence that was used during removal. Tighten bolts to 62 ft lb (84 Nm).
  4. Install front exhaust bracket bolt. Tighten bolt to 20 ft lb (27 Nm).
  5. Install NEW lower exhaust flange gasket and 3 nuts. Tighten nuts to 24 ft lb (31 Nm).
  6. Install exhaust manifold heat shield. Tighten nuts to 35 in lb (4 Nm).
  7. Connect fuel hose to pipe.
  8. Connect 2 hoses to oil cooler.
  9. Attach water bypass hose to bypass pipe.
  10. Install starter and bolts. Tighten bolts to 34 ft lb (46 Nm).
  11. Install intake manifolds bracket and 4 bolts. Tighten bolts to 32 ft lb (45 Nm).
  12. Install grounding bracket.
  13. Connect fuel hose to fuel connector assembly.
  14. Connect the following electrical connectors;
    • Oxygen sensor
    • Throttle position sensor
    • Idle speed actuator
    • Oil pressure switch
    • EGR vacuum solenoid valve at intake manifold
  15. Connect purge control solenoid vacuum hose to intake manifold.
  16. Attach wire harness from rear of cylinder head.
  17. Connect brake booster vacuum hose and cruise control vacuum hose to surge tank.
  18. Connect heater hose to elbow.
  19. Connect 2 fuel injection electrical connectors at rear of cylinder head.
  20. Connect 2 ignition coil electrical connectors.
  21. Install cylinder head cover.
  22. Install 7 cylinder head cover bolts. Tighten bolts to 60 in lb (7 Nm).
  23. Install vacuum pipe and 2 bolts at rear of cylinder head cover. Tighten bolts to 60 in lb (7 Nm).
  24. Connect vacuum tube to pipe.
  25. Connect loom holder to rear of cylinder head cover.
  26. Install 2 screws to high tension wire protectors.
  27. Install air hose to behind intake manifold.
  28. Install ISC air hose to idle speed actuator.
  29. Install PCV valve to cylinder head cover.
  30. Install air intake hose.
  31. Connect mass air flow sensor electrical connector.
  32. Install the following;
    • Air hose
    • Air ISC air hose
    • Breather hose
    • Vacuum hose from air intake hose
  33. Attach accelerator cable.
  34. Install 3 bolts that secure accelerator cable and air intake hose to cylinder head cover. Timing belt pulley timing marks kia-03-20-7035.gif

    NOTE: Timing belt pulley timing mark and timing mark must be aligned.
    Camshaft timing marks kia-03-20-7032.gif

    NOTE: The arrow at "2" on camshaft pulley must be aligned with timing mark on front housing.
  35. Install timing belt.
  36. Install timing belt cover.
  37. Pressurize fuel system.
  38. Start engine and check ignition timing.

Jul 11, 2010 | 1999 Kia Sportage

1 Answer

Change alternators


2.0L (VIN N) & 2.3L (VIN Z) Engine
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Remove or disconnect the following:
    • Negative battery cable
    • Upper alternator mounting nut
  3. Raise and support the vehicle.
  4. Remove the accessory drive shield.
  5. Release the tension and remove the accessory drive belt from the alternator pulley.
  6. Release the two air intake tube retainers and remove the air intake tube assembly.
  7. Remove and discard the generator B+ cable nut and disconnect the B+ cable.
  8. Remove or disconnect the following:
    • Alternator electrical connector
    • 2 alternator nuts and bolts
    • Engine roll restrictor mount bolt
  9. With an assistant, position the engine forward and remove the alternator from its mounting.
  10. Remove the lower air duct and remove the alternator.
  11. Remove the radial adapter (B+ connection extension).
To install:
Install or connect the following:
  • Radial adapter to the alternator
  • Lower air duct
  • Alternator; tighten the 2 bolts and nuts to 35 ft. lbs. (48 Nm)
  • Alternator electrical connector
  • Alternator B+ cable and new nut
  1. Reposition the engine. Tighten the engine roll restrictor mount bolt to 35 ft. lbs. (48 Nm).
  2. Install or connect the following:
    • Air intake tube and retainers
    • Accessory drive belt
    • Accessory drive belt
  3. Lower the vehicle.
  4. Install the alternator upper mounting nut. Tighten to 35 ft. lbs. (48 Nm).
  5. Reconnect the negative battery cable.

Dec 07, 2009 | 2005 Ford Focus

1 Answer

How to check alternator, and how to replace it.



Removal & Installation

  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Disconnect the negative battery cable.
  3. Temporarily loosen the water pump pulley bolts, 1.6L (VIN 3) engine only.
  4. Remove the front air intake inlet pipe bolts, 1.8L engine only.
  5. Remove the top hose from the air intake inlet pipe, 1.8L engine only.
  6. Remove the air intake inlet pipe clamp and the pipe, 1.8L engine only.
  7. Remove the power steering pump, 2.0L engine only.
  8. Remove the power steering pump bracket, 2.0L engine only.
  9. Remove the alternator B terminal cover cap.
  10. Disconnect the alternator electrical connections.
  11. Loosen, but do not remove the alternator pivot bolt and the tensioner mounting bolt.
  12. Remove the drive belt(s); relieve tension on the belt by rotating the adjustment bolt.
  13. Remove the water pump pulley, 1.6L (VIN 3) engine only.
  14. Remove the power steering pump, 1.6L (VIN 3) engine only.
  15. Remove the power steering pump bracket, 1.6L (VIN 3) engine only.
  16. Remove the alternator tensioner mounting bolt and the belt tensioner.
  17. Remove the alternator pivot bolt.
  18. Loosen the bolt at the base of the adjusting bracket and rotate the bracket up.
  19. Remove the alternator.

    0900c15280028419.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Alternator mounting-1.5L and 1.6L (VIN 5) engine shown


    0900c1528002841a.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Alternator mounting-2.0L and 1.6L (VIN 3) engines shown


    0900c1528002841b.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Alternator mounting-2.4L and 2.7L engine

To install:
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Install the alternator.
  3. Install the alternator pivot bolt and hand-tighten at this time.
  4. Rotate the adjusting bracket into position, place the belt tensioner into position. Hand-tighten the mounting bolt.
  5. Install the drive belt.
  6. Adjust the belt tension by rotating the adjustment bolt.
  7. The belt deflection for 1.5L, 1.6L (VIN 5), 2.4L and 2.7L engines, is as follows:
    1. New belt: 0.22-0.28 in. (5.5-7mm).
    2. Used belt: 0.24-0.28 in. (6-7mm).

  8. The belt deflection for 1.6L (VIN 3) engine is as follows :
    1. New belt: 0.13-0.15 in. (3.3-3.7mm).
    2. Used belt: 0.17-0.19 in. (4.2-4.7mm).

  9. The belt deflection for the 2.0L engine, is as follows:
    1. New belt: 0.22-0.31 in. (5.5-8mm).
    2. Used belt: 0.33-0.45 in. (8.5-11.5mm).

  10. The belt deflection for the 1.8L engine, is as follows:
    1. New belt: 0.23-0.31 in. (6-8mm).
    2. Used belt: 0.28-0.35 in. (7-9mm).

  11. Tighten the tensioner bolt to 14-19 ft. lbs. (19-26 Nm) and the pivot bolt to 28-38 ft. lbs. (38-51 Nm).
  12. Connect the alternator electrical connections.
  13. Install the alternator B terminal cover cap.
  14. Install the power steering pump and adjust the power steering belt tension, 2.0L and 1.6L (VIN 3) engines only.
  15. Install the water pump pulley, 2006 1.6L engine only.
  16. Install the air intake inlet pipe and fasten the clamp, 1.8L engine only.
  17. Install the top hose to the air intake inlet pipe, 1.8L engine only.
  18. Install the front air intake inlet pipe bolts, 1.8L engine only.
  19. Connect the negative battery cable.

Jul 29, 2009 | 2002 Kia Spectra

1 Answer

How to remove and install alternator on 2001 kia sephia


    1. Remove or disconnect the following:
    2. Negative battery cable
    • Front air intake inlet pipe bolts
    • Top hose from the air intake inlet pipe
    • Air intake inlet pipe clamp and the pipe
    • Alternator B terminal cover cap
    • Alternator B terminal nut and the B terminal lead
    • Alternator L and S electrical connections
    • Alternator pivot bolt and the tensioner mounting bolt, loosen but do not remove
    • Drive belt(s); relieve tension on the belt by rotating the adjustment bolt
    • Alternator tensioner mounting bolt and the belt tensioner
    • Alternator pivot bolt
    1. Loosen the bolt at the base of the adjusting bracket and rotate the bracket up.
    2. Remove or disconnect the following:
      • Alternator

    Apr 02, 2009 | 2004 Suzuki Aerio

    1 Answer

    Changing the starter on a Kia Spectra


    Here's step-by-step instructions on how to access, remove and re-install your alternator. Hope it helps! Have a great day!

    Alternator Kia_Sephia_Rio_Spectra_Optima_1998-2006
    1. Before servicing the vehicle, refer to the Precautions Section.
    2. Disconnect the negative battery cable.
    3. Temporarily loosen the water pump pulley bolts, 1.6L (VIN 3) engine only.
    4. Remove the front air intake inlet pipe bolts, 1.8L engine only.
    5. Remove the top hose from the air intake inlet pipe, 1.8L engine only.
    6. Remove the air intake inlet pipe clamp and the pipe, 1.8L engine only.
    7. Remove the power steering pump, 2.0L engine only.
    8. Remove the power steering pump bracket, 2.0L engine only.
    9. Remove the alternator B terminal cover cap.
    10. Disconnect the alternator electrical connections.
    11. Loosen, but do not remove the alternator pivot bolt and the tensioner mounting bolt.
    12. Remove the drive belt(s); relieve tension on the belt by rotating the adjustment bolt.
    13. Remove the water pump pulley, 1.6L (VIN 3) engine only.
    14. Remove the power steering pump, 1.6L (VIN 3) engine only.
    15. Remove the power steering pump bracket, 1.6L (VIN 3) engine only.
    16. Remove the alternator tensioner mounting bolt and the belt tensioner.
    17. Remove the alternator pivot bolt.
    18. Loosen the bolt at the base of the adjusting bracket and rotate the bracket up.
    19. Remove the alternator. 0900c15280028419.jpgAlternator mounting—1.5L and 1.6L (VIN 5) engine shown 0900c1528002841a.jpgAlternator mounting—2.0L and 1.6L (VIN 3) engines shown 0900c1528002841b.jpgAlternator mounting—2.4L and 2.7L engine
    To install:
    1. Before servicing the vehicle, refer to the Precautions Section.
    2. Install the alternator.
    3. Install the alternator pivot bolt and hand-tighten at this time.
    4. Rotate the adjusting bracket into position, place the belt tensioner into position. Hand-tighten the mounting bolt.
    5. Install the drive belt.
    6. Adjust the belt tension by rotating the adjustment bolt.
    7. The belt deflection for 1.5L, 1.6L (VIN 5), 2.4L and 2.7L engines, is as follows:
      1. New belt: 0.22-0.28 in. (5.5-7mm).
      2. Used belt: 0.24-0.28 in. (6-7mm).
    8. The belt deflection for 1.6L (VIN 3) engine is as follows :
      1. New belt: 0.13-0.15 in. (3.3-3.7mm).
      2. Used belt: 0.17-0.19 in. (4.2-4.7mm).
    9. The belt deflection for the 2.0L engine, is as follows:
      1. New belt: 0.22-0.31 in. (5.5-8mm).
      2. Used belt: 0.33-0.45 in. (8.5-11.5mm).
    10. The belt deflection for the 1.8L engine, is as follows:
      1. New belt: 0.23-0.31 in. (6-8mm).
      2. Used belt: 0.28-0.35 in. (7-9mm).
    11. Tighten the tensioner bolt to 14-19 ft. lbs. (19-26 Nm) and the pivot bolt to 28-38 ft. lbs. (38-51 Nm).
    12. Connect the alternator electrical connections.
    13. Install the alternator B terminal cover cap.
    14. Install the power steering pump and adjust the power steering belt tension, 2.0L and 1.6L (VIN 3) engines only.
    15. Install the water pump pulley, 2006 1.6L engine only.
    16. Install the air intake inlet pipe and fasten the clamp, 1.8L engine only.
    17. Install the top hose to the air intake inlet pipe, 1.8L engine only.
    18. Install the front air intake inlet pipe bolts, 1.8L engine only.
    19. Connect the negative battery cable.
     

    Nov 23, 2008 | 2003 Kia Spectra

    2 Answers

    How to remove alternator



    Park vehicle on level ground.
    2. Remove battery from vehicle.
    3. Remove air cleaner outlet hose, engine under cover ( right side ) and exhaust pipe # 2 .
    4. Disconnect " B " terminal wire and coupler from the Alternator ( Generator ) .
    5. Remove Alternator ( Generator ) belt.

    6. Remove power steering pump. Do not disconnect hoses.
    6. Remove Alternator ( Generator ) cover.
    7. Remove Alternator ( Generator ) bracket mounting bolts.
    8. Remove Alternator ( Generator ).

    Power Steering pump has three bolts- 2 behind the pulley at 12 and 6 o'clock and one bolt on the back.

    Once you get the power steering pump out of the way you can remove the last bolt on the alternator


    Ok...I did not remove axle or disconnect hoses on power steering...I did unbolt power steering pump and moved off to side.

    after that I disconnected sensor on throttle body and very carefully lifted alternator through the top where your air intake assembly would have been at, right next to A.C. refrigerant lines.It takes a minute , you HAVE TO BE CAREFUL NOT TO DAMAGE SENSOR!!

    However it is a lot faster that taking off drive shaft and exhaust pipe!

    If you go to AutoZone .com they have exploded diagrams of the parts you have to take off and they will show you bolt locations, the power steering pump bolt at 6 o'clock drove me crazy.

    P.S. Get a ratcheting 12 mil wrench, it's a life and knuckle saver!!

    Oct 16, 2008 | 2004 Suzuki Aerio

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