Question about 1996 Toyota Camry

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How to install fuel filter&pump - 1996 Toyota Camry

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  • De-pressurize the Camry's fuel system. With the gas cap open (to release pressure in that location), open the fuse/relay panel under the hood and remove the relay labeled "C/OPN." Start the engine and let it run until it stops. Disconnect the battery's negative cable.

  • Detach the rear seat from the car. Lift up the front edge of the seat bottom cushion, disconnect the mounting bolt underneath and remove the cushion. Pull up the seat back locks, flip the seat backs down and remove the mounting bolts.

  • Remove the service hole cover from the floor under the seat concealing the fuel pump/sending unit.

  • Disconnect the fuel line and electrical connectors from the fuel pump unit. Remove the retaining bolts and withdraw the unit carefully out of the fuel tank.

  • Release the clips on the fuel pump assembly's plastic support with a screwdriver to remove the support. Then pull off the rubber isolator, remove the fuel sock filter and disconnect the electrical connector from the top of the assembly. You can now withdraw the fuel pump from the housing.

  • Connect the new fuel pump into place on the assembly housing. Reassemble the fuel pump/sending unit in order, from the electrical connector to the fuel sock filter, rubber isolator and bottom plastic support.

  • Place the pump unit back within the fuel tank and reattach the bolts. Reconnect the electrical connectors and the fuel line. Reattach the rear seats.

  • Replace the "C/OPN" relay, reconnect the negative battery cable and fill the fuel tank if it is empty.

  • Pressurize the Camry's fuel system by turning the ignition on for a couple of seconds. Then turn it off for ten and repeat this five to ten times.

  • Posted on Jan 02, 2011

    • yadayada
      yadayada Jan 02, 2011



    • Locate the fuel filter by looking under the hood on the driver's side. The fuel filter is a somewhat small canister with the fuel line connected to each end.



    • Disconnect the negative battery cable, and as a precaution wait 90 seconds or more to be sure you don't disturb the air bags. Remove the fuel filter's protective shield. Also remove the air cleaner hose and cap and the charcoal canister, if they're in the way.



    • Loosen the lower flare nut slowly to allow all the pressure out. Remove the banjo fitting and two metal gaskets. Then, disconnect the fuel line from the fuel filter and take the filter out of the mounting bracket.



    • Put the new fuel filter in the mounting bracket, pointing the direction arrow toward the engine. Put a new metal gasket on each end. Attach it with the union bolt.



    • Tighten the flare nut on the lower connection. Replace the charcoal canister, air cleaner hose and air cleaner cap, if applicable. Put the protective shield back on and reattach the negative battery cable. Start your Toyota Camry and check for leaks.



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    I believe there is actually an access panel in front of the second row seat behind the drivers seat that you can access the top of the tank, fuel pump and possibly the fuel filter. Lift up the carpeting and check.
    1. Remove the fuel tank cap to lower the fuel tank's internal pressure. 2. Locate access cover. 3. Remove the fuel pump & fuel filter assembly installation screws, then remove the fuel pump & fuel filter assembly from the fuel tank.



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    1. Remove the fuel tank cap to lower the fuel tank's internal pressure. 2. Locate access cover. 3. Remove the fuel pump & fuel filter assembly installation screws, then remove the fuel pump & fuel filter assembly from the fuel tank.

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    Fuel Filter Removal & Installation To Remove:
    1. Remove fuel tank.
    2. Remove fuel pump/fuel gauge sending unit.
    3. Remove fuel filter from fuel pump/fuel gauge sending unit.
    To Install:
    1. Install fuel filter to fuel pump/fuel gauge sending unit.
    2. Install fuel pump/fuel gauge sending unit.
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    300M, Concorde, Intrepid, LHS, 1998-2004 - Fuel Filter Removal & Installation The fuel filter mounts to the frame rail in front of the fuel tank. The inlet and outlet ends of the filter are marked for installation purposes. Install the fuel filter making certain that it is properly orientated.

    NOTE The fuel filter is part of the fuel pressure regulator mounted on the fuel pump module.
    1. Before servicing the vehicle, refer to the Precautions section.
    2. Properly relieve the fuel system pressure.
    3. Lower the fuel tank.
    4. Remove or disconnect the following:
      Negative battery cable Purge and vent lines Fuel line from the pressure regulator Filter/regulator by pushing in the locking tab, turning the regulator to unlock it and pulling the it straight up
    To install:


    7c8fc38.jpg

    Fig. Cut away view of the fuel filter/pressure regulator
    1. Push the fuel filter/regulator into the fuel pump module and turn to lock it into position.
    2. Connect the fuel lines and install the tank.
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    Fuel Pump - Removal & Installation
    The in-tank fuel pump module contains the fuel pump and pressure regulator which adjusts fuel system pressure. Fuel pump voltage is supplied through the fuel pump relay.

    The fuel pump is serviced as part of the fuel pump module. The fuel pump module is installed in the top of the fuel tank and contains the electric fuel pump, fuel pump reservoir, inlet strainer fuel gauge sending unit, fuel supply and return line connections and the pressure regulator. The inlet strainer, fuel pressure regulator and level sensor are the only serviceable items. If the fuel pump requires service, replace the fuel pump module.
    1. Before servicing the vehicle, refer to the Precautions section.
    2. Properly relieve the fuel system pressure.
    3. Remove or disconnect the following:
      Negative battery cable Fuel tank
    4. Clean the top of the tank to remove any loose dirt.
      Fuel lines from the fuel pump module by squeezing the quick-connect fitting with thumb and forefinger

      4edc7fc.jpg


      Fig. Using special tool 6856, remove the fuel pump module locknut
      Fuel pump module electrical connector from the top of the fuel pump module
    5. Using special tool 6856, remove the fuel pump locknut by turning it counterclockwise.
      CAUTION The fuel reservoir of the fuel pump module does not empty out when the tank is drained. The fuel in the reservoir may spill out when the module is removed.
    6. Remove the fuel pump and O-ring from the tank and discard the O-ring.
    To install:
    1. Thoroughly clean all parts. Wipe the seal area of the tank clean. Place a new O-ring on the ledge between the tank threads and the pump module opening.
    2. Position the fuel pump module in the tank. Be sure the alignment tab on the underside of the pump module flange sits in the corresponding notch in the fuel tank.
    3. While holding the fuel pump module in place install the locking ring and torque to 40 inch lbs. (5 Nm) using special tool 6856 or a spanner-type tool.
    4. Install or connect the following:
      Fuel tank Fuel pump module electrical connector Negative battery cable
    5. Fill the fuel tank with fuel. Install the fuel filler cap. Turn the ignition switch to the ON position to pressurize the system. Check the fuel system for leaks.
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    1. Disconnect the negative battery cable.
    2. Unscrew the cover box.
    f9bd269.gif
    Fuel pump/filter assembly

    07ce068.gif
    Fuel pump package cover

    1. Remove the gas cap, fuel pump cover and pressure hoses.
    2. Loosen the screws and remove the filter. Remove the connecting plug from the old filter and install it on a new filter using a new gasket.
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