Question about 1994 Plymouth Voyager

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Changing alternator - 1994 Plymouth Voyager

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REMOVAL & INSTALLATION 2.2L Engines
CHRYSLER ALTERNATOR

  1. Disconnect the negative battery cable.
  2. Label and disconnect the wiring (for easy installation).
  3. Remove the air conditioning compressor drive belt, if equipped.
  4. Loosen the alternator adjusting bracket bolt and adjusting bolt. Remove the alternator belt.
  5. Remove the bracket and mounting bolts.
  6. Remove the pivot bolt and nut.
  7. Lift the alternator from the vehicle.

When lifting the alternator out of the vehicle on some years with A/C, clearance may be restricted by the condenser cooling fan assembly or the A/C compressor and mounting bracket assembly, if so, removal of one of these items will be necessary.
To install:
  1. Position the alternator against the engine.
  2. Install the pivot bolt and nut.
  3. Install the mounting bracket bolts, and adjusting bolt.
  4. Install drive belts and adjust to specification.
  5. Tighten all the mounting bolts and nuts.
  6. Connect all alternator terminals.
  7. Connect the negative battery cable.

BOSCH ALTERNATOR
  1. Disconnect the negative battery cable.
  2. Disconnect the wiring and label for easy installation.
  3. Remove the air conditioning compressor drive belt.
  4. Loosen the alternator adjusting bracket locknut and adjusting screw. Remove the alternator belt.
  5. Remove the bracket locknut and mounting bolt.
  6. Remove the pivot bolt and nut.
  7. Remove the alternator from the engine.

To install:
  1. Position the alternator against the engine.
  2. Install pivot bolt and nut.
  3. Set the mounting bracket in place and install the bracket mounting bolt and locknut.
  4. Install the drive belts and adjust to specification.
  5. Tighten all the mounting bolts and nuts.
  6. Connect all alternator terminals.
  7. Connect the negative battery cable.

Posted on Jan 02, 2011

  • 1 more comment 
  • blueextc3221
    blueextc3221 Jan 02, 2011

    2.5L Engines

    See Figures 1 and 2

    2.5L engines were equipped with either Chrysler or Bosch alternators.



    1. Disconnect the negative battery cable.

    2. Remove the drive belts.

    3. Remove the adjusting bracket-to-engine mounting bolt.

    4. Remove the adjusting locking bolt and nut, then remove the mounting bracket.

    5. Position the alternator to gain access to the wiring.

    6. Disconnect the wiring and label for easy installation.

    7. Remove the pivot bolt, nut, and washers.

    8. Remove the alternator assembly from the engine.

    To install:



    1. Position the alternator assembly against the engine.

    2. Loosely install the pivot bolt, washers, and nut.

    3. Attach all wiring connectors to the alternator.

    4. Position the mounting bracket in place, then install engine mounting bolt.

    5. Loosely install the adjusting locking bolt and nut.

    6. Install the drive belts, and adjust to specification.

    7. Tighten all mounting bolts and nuts.

    8. Connect the negative battery cable.

  • blueextc3221
    blueextc3221 Jan 02, 2011

    2.6L Engines

    2.6L engines were equipped with Mitsubishi alternators.



    1. Disconnect the negative battery cable.

    2. Disconnect the wiring and label for easy installation.

    3. Remove the adjusting strap mounting bolt.

    4. Remove the drive belts.

    5. Remove the support mounting bolt and nut.

    6. Remove the alternator assembly.

    To install:



    1. Position the alternator assembly against the engine, then install the support bolt.

    2. Install the adjusting strap mounting bolt.

    3. Install the alternator belts and adjust to specification.

    4. Tighten all the support bolts and nuts.

    5. Connect all of the wiring terminals to the alternator.

    6. Connect the negative battery cable.

  • blueextc3221
    blueextc3221 Jan 02, 2011

    3.0L Engines

    The 3.0L engines were equipped with either the Nippondenso or Bosch alternators.





    1. Disconnect the negative battery cable.

    2. Install a 1 / 2 in. breaker bar in the tensioner slot. Rotate counterclockwise to release belt tension and remove poly-V belt.

    3. Remove the alternator mounting bolts (2).

    4. Remove the wiring and remove alternator.

    To install:



    1. Position the alternator onto the engine, then install the wiring.

    2. Set the alternator against the mounting bracket and install the mounting bolts.

    3. Rotate the tensioner counterclockwise and install poly-V belt.

    4. Connect the negative battery cable.

    3.3L and 3.8L Engines

    The 3.3L and 3.8L engines were equipped with the Nippondenso alternators.



    1. Disconnect the negative battery cable.

    2. Remove the alternator drive belt, by relieving the tension on the dynamic tensioner.

    3. Loosen the nut on the support bracket at the exhaust manifold, do not remove it.

    4. Remove the alternator tensioner/power steering bracket bolt.

    5. Remove the tensioner stud nut and remove the tensioner.

    6. Remove the alternator mounting bolts.

    7. Remove the power steering reservoir from the mounting bracket, do not disconnect the hoses, and position it out of the way.

    8. Remove the alternator support bracket bolts. Remove the intake plenum to alternator bracket bolt and remove the alternator support bracket from the engine.

    9. Remove the alternator from the engine and disconnect the electrical leads.

    To install:



    1. Install the alternator in position on the engine and connect the electrical leads.

    2. Install the alternator support bracket, tighten the retaining bolts to 40 ft. lbs. (54 Nm).

    3. Install the power steering reservoir on the mounting bracket.

    4. Install the alternator mounting bolts, tighten the bolts to 40 ft. lbs. (54 Nm).

    5. Install the tensioner and tensioner mounting stud. Install the retaining nut on the exhaust manifold.

    6. Install the alternator belt, insert a 1 / 2 in. extension into the square hole in the tensioner and turn the tensioner. Tighten the tensioner bolt.

    7. Connect the negative battery cable.



    Thanks for using FixYa!!

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