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Posted on Dec 04, 2010

Break line leak above fuel tank - 1996 Dodge Ram 1500 Club Cab

1 Answer

A

Anonymous

You will have to remove the rusted section

Buy 3/16" Brake Tubing,cut,bend,fabricate & flair,
what your replacing.

Above I assume you mean frame channel,near fuel tank

Did my entire Dakota ,3 times over in 18 years

5 Related Answers

A

Anonymous

  • Posted on Aug 29, 2008

SOURCE: leaking brake line

I end to fix it on my way i bough universal brake steel tube and one connector and i disconnect from the rubber flex pipe and cut flash the old pipe one foot from front before fuel tank where old pipe still in good shape i put connector between old pipe and new pipe on back end i put regular universal tube fitting.
works good .

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Hayward Cowan

  • 59 Answers
  • Posted on Jan 06, 2009

SOURCE: brake line behind fuel tank leaking

If the line leaking is plastic then it's not a brake line it's a fuel line. If the truck runs then it is most likely the return fuel line. If you can't get to it without dropping the tank then that's what you'll have to do, but you shouldn't need to remove it completely.
It is best to siphon out as much gas as possible. Before you removing the bolts take 2 pcs. of smooth fence wire or even 12ga. copper wire and make a cradle to support the tank, cut the wire at least 2 ft. longer than what it will take to go from the frame to the drive-shaft.
At a point about 1/3 in from each end of the tank lupe one end of the wire through holes in the frame and twist it a couple of times, then run it under the tank and around the drive shaft and twisting the ends a couple of turns.
After you get all the bolts out of the tank supports if you don't have room to repair the line you can loosen the wires around the drive-shaft and allow the tank to drop down some[this is why you need the wires 2 ft. longer]
After the repairs which will probably be replacing the rubber fuel hose that attaches the line to the tank,[I'd replace both of them] tighten the wires around the drive-shaft and replace the tank bolts. Remember to get all your bolts started before you tighten any,

Anonymous

  • 36 Answers
  • Posted on Mar 07, 2009

SOURCE: i got gas leak coming from the fuel line

First off, what kind of vehicle do you have? I assume it is one that has an electric fuel pump in the gas tank, so that is what my answer will be geared to.
On the gas tank there are several lines. The most important ones for this conversation are the ones that deliver fuel to the engine and the one that returns the excess fuel back to the tank. They are usually different in size.
The larger one delivers the fuel and the smaller one returns the excess fuel back to the tank. Either one may be the culprit in this scenero.The tank is usually connected by a high pressure flexible fuel line to a stainless fuel line resembeling a brake line. At times this flex line may develope a leak for varrious reasons. It could be something rubbing against the line, it could be the crimped connection went bad and is leaking, etc. If it is your flex line, which it probably is there is a repair kit you can purchase to fix it. I have only been able to find this repair kit at NAPA. I've tried many auto parts stores and they are the only ones that carry it. The use of it is very simple actually. You find the leak in your line, which by the way is harder than it sounds and usually involves removing the gas tank. In which case you will need a special tool to disasemble the gas line from the tank. Once the leak is located you cut the line. You then have to place the remaining flex hose in boiling hot water for at least 10 seconds, which makes it soft and insert a splice fiting into it. When the line cools, it will shrink tight on the connector. You the do the same with the hose that came with the repair kit. Then do the same with the other end and install the fitting which connects to the gas tank. You should now be in business.
BTW. I have to do this very thing tomorrow.
Good Luck! and let me know if this helps you.





Anonymous

  • 1 Answer
  • Posted on Apr 04, 2009

SOURCE: brake line leaking

Hi,

I had this same issue. This location you mentioned is prone to the accumulation or road grit/sand and water and leads to rust through of the two brake lines. I determined it was best to take a tubing cutter and remove the bad sections and just replace them with new brake lines. (splice in) You'll need a steel tubing flare kit, two brake lines ( i picked em up at the parts store) two 36" and and four inverted flare adapters. The parts guys will assist you well, let them know what you are doing. Should go pretty good for you if you have any contortionist blood in ya! Naw, it's just a bit tricky to flare the tube while up in there.

co7196

Ned C Cook

  • 3433 Answers
  • Posted on Jun 25, 2009

SOURCE: Fuel Line Leak, Need Advice

Lower the tank and see what you need. It would be safer in the long run and done right. The fuel tanks are about 14 gauge and unless you just rub off the rust, there should be a concern there also. A tank can be picked up at a salvage yard for little to nothing.

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