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Posted on Nov 20, 2010
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My check engine light is on steady and my temperature gauge is at the 1/2 way point when it usually only runs at the 1/4 way point.

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  • Chevrolet Master 2,050 Answers
  • Posted on Nov 20, 2010
Anonymous
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See what code your computer has set. Get it scanned. It may be a temperature sensor issue.

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4.0L engine shown




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5.2L engine shown



To test it:

Perform this test on a cold or cool engine.
  1. Disconnect the negative (-) battery cable.
  2. Unplug the electrical wiring from the sending unit.
  3. Using an ohmmeter, measure the resistance between the terminal and the sending unit's metal body
    1. Infinite resistance or zero resistance: the sending unit is bad, replace the sender with a new one.
    2. Other than infinite or zero resistance: continue test.
  4. Remove the temperature sender from the engine.
  5. Position the sending unit so the metal shaft (opposite end from the electrical connectors) is in a pot of water. Make sure that the electrical connector is not submerged and only the tip of the sending unit's body is in the water.
  6. Heat the pot of water at a medium rate. While the water is warming, continue to measure the resistance of the terminal and the metal body of the sending unit:
    1. As the water warms up, the resistance goes down in a steady manner: the sending unit is good.
    2. As the water warms up, the resistance does not change or changes in erratic jumps: the sender is bad, replace it with a new one.
  7. Install the good or new sending unit into the engine, then connect the negative battery cable.
  1. With the engine cold, remove the ECT sensor.
  2. Immerse the tip of the sensor in container of water.
  3. Connect a digital ohmmeter to the two terminals of the sensor.
  4. Using a calibrated thermometer, compare the resistance of the sensor to the temperature of the water. Refer to the sensor resistance illustration.
  5. Repeat the test at two other temperature points, heating or cooling the water as necessary.
  6. If the sensor does not meet specification, it must be replaced.

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Submerge the end of the temperature sensor in cold or hot water and check resistance


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Temperature-to-resistance relationship of the ECT and MAT sensors
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Heating System

The Engine Coolant Temperature (ECT) sensor is mounted in the intake manifold and sends engine temperature information to the ECM. The ECM supplies 5 volts to the coolant temperature sensor circuit. The sensor is a thermistor which changes internal resistance as temperature changes. When the sensor is cold (internal resistance high), the ECM monitors a high signal voltage which it interprets as a cold engine. As the sensor warms (internal resistance low), the ECM monitors a low signal voltage which it interprets as warm engine.
0900c1528008f125.jpgFig. 1: View of the Engine Coolant Temperature (ECT) sensor 0900c1528008f126.jpgFig. 2: Engine Coolant Temperature (ECT) sensor locationTESTING
See Figures 3 and 4
  1. Remove the ECT sensor from the vehicle.
  2. Immerse the tip of the sensor in container of water.
  3. Connect a digital ohmmeter to the two terminals of the sensor.
  4. Using a calibrated thermometer, compare the resistance of the sensor to the temperature of the water. Refer to the engine coolant sensor temperature vs. resistance illustration.
  5. Repeat the test at two other temperature points, heating or cooling the water as necessary.
  6. If the sensor does not meet specification, it must be replaced.
0900c1528008f120.jpgFig. 3: Intake Air Temperature (IAT) and Engine Coolant Temperature (ECT) sensor wiring diagram 0900c1528008f095.jpgFig. 4: ECT sensor temperature vs. resistance values
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