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Key lock cylinder

How to remove a 1993 318i key lock cylinder

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Start tearing colum apart sorry

Posted on Jun 21, 2008


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How do i replace a ignition switch for a 1992 mercury sable


The ignition switch on Mercury Sable is integrated into the ignition cylinder. When this switch fails, you may need to purchase a special switch from a Ford dealership if the switch used a wireless transponder.


Instructions for NON Functional Cylinder (Cylinder will Not Turn or No Keys ):
1. Disconnect the negative battery cable.
2. Remove the steering wheel.
3. Using locking pliers, twist the cylinder cap until it separates from the lock cylinder.
4. Using a 3/8 in. (10mm) diameter drill bit, drill down the middle of the ignition lock key slot approximately 13/4 in. (44mm) until the lock cylinder releases from its breakaway base. Remove the lock cylinder and drill shavings from the lock cylinder housing.
5. Remove the retainer, washer, ignition switch and actuator. Thoroughly clean all drill shavings and other foreign materials from the casting.
6. Inspect the lock cylinder housing for damage from the removal operation. If the housing is damaged, it must be replaced.

To install:
1. Replace the lock cylinder housing, if damaged.
2. Install the actuator and ignition switch.
3. Install the trim and electrical parts.
4. Install the ignition lock cylinder.
5. Install the steering wheel.
6. Connect the negative battery cable, then check the lock cylinder operation.


Instructions for Functional Cylinder ( Cylinder will Turn with Key):
1. Disconnect the negative battery cable.
2. Turn the lock cylinder key to the RUN position.
3. Using a 1/8 in. (3mm) diameter wire pin or a small drift, depress the lock cylinder retaining pin through the access hole in the upper steering column shroud (under the ignition lock cylinder) while pulling out on the lock cylinder. Remove the lock cylinder from the column.

To install:
1. Install the lock cylinder by turning it to the RUN position and depressing the retaining pin. Insert the lock cylinder into its housing. Make sure the cylinder is fully seated and aligned in the interlocking washer before turning the key to the OFF position. This will permit the cylinder retaining pin to extend into the cylinder housing.
2. Rotate the lock cylinder using the lock cylinder key, to ensure correct mechanical operation in all positions.
3. Connect the negative battery cable.


Door Lock:
When a lock cylinder must be replaced, replace both sides as a set to avoid carrying an extra set of keys.
1. Remove the door trim panel and watershield.
2. Remove the clip attaching the lock cylinder rod to the lock cylinder.
3. Pry the lock cylinder out of the slot in the door.


To install:
1. Work the lock cylinder assembly into the outer door panel.
2. Install the cylinder retainer into the slot and push the retainer onto the lock cylinder.
3. Connect the lock cylinder rod to the lock cylinder and install the clip. Lock and unlock the door to check for proper operation.
4. Install the watershield and door trim panel


Hope this helps.

Feb 15, 2011 | 1992 Mercury Sable

1 Answer

Trying to get the ignition tumbler unit out of a 1993 Ford Taurus at the junkyard. worked at it most of two days but no luck yet so I must be missing something having never tried this before.


Ignition Lock Cylinder REMOVAL & INSTALLATION Functional Lock The following procedure applies to vehicles that have functional lock cylinders. Such cylinders either have a key available or known key numbers from which a key can be made.
  1. Disconnect the negative battery cable.
  2. Turn the lock cylinder key to the RUN position.
  3. Using a 1?8 in. (3mm) diameter wire pin or a small drift, depress the lock cylinder retaining pin through the access hole in the upper steering column shroud (under the ignition lock cylinder) while pulling out on the lock cylinder. Remove the lock cylinder from the column. Fig. 1: Using the key, turn the ignition lock cylinder to the RUN position, then depress the retaining pin using a wire pin or small drift 86878085.gif
    To install:
  4. Install the lock cylinder by turning it to the RUN position and depressing the retaining pin. Insert the lock cylinder into its housing. Make sure the cylinder is fully seated and aligned in the interlocking washer before turning the key to the OFF position. This will permit the cylinder retaining pin to extend into the cylinder housing.
  5. Rotate the lock cylinder using the lock cylinder key, to ensure correct mechanical operation in all positions.
  6. Connect the negative battery cable.
Non-Functional Lock The following procedure applies to vehicles in which the ignition lock is inoperative and the lock cylinder cannot be rotated due to a lost or broken key, unknown key number or a lock cylinder cap that has been damaged and/or broken to the extent that the lock cylinder cannot be rotated. 1986-90 VEHICLES
  1. Disconnect the negative battery cable.
  2. Remove the steering wheel. For details, please refer to the procedure located earlier in this section.
  3. Remove the two trim shroud halves after removing the three attaching screws.
  4. Disengage the electrical connector from the key warning switch.
  5. Using a 1?8 in. (3mm) diameter drill, carefully drill out the retaining pin, being careful not to drill deeper than 1?2 in. (13mm).
  6. Place a suitable chisel at the base of the ignition lock cylinder cap, then, using a suitable hammer, strike the chisel with sharp blows to break the cap away from the lock cylinder.
  7. Using a 3?8 in. (10mm) diameter drill, carefully drill down the middle of the ignition key slot approximately 1 3?4 in. (44mm) until the lock cylinder breaks loose from its breakaway base. Remove the lock cylinder and drill shavings from the lock cylinder housing.
  8. Remove the retainer, washer, ignition switch and actuator. Thoroughly clean all the drill shavings from the casting.
  9. Inspect the lock cylinder housing for damage from the removal operation. To install:
  10. Replace the lock cylinder housing if it was damaged.
  11. Install the actuator and ignition switch.
  12. Install the trim and electrical parts.
  13. Install a new ignition lock cylinder.
  14. Install the steering wheel. For details, please refer to the procedure located earlier in this section.
  15. Connect the negative battery cable.
  16. Check the lock cylinder operation.
1991-95 VEHICLES
  1. Disconnect the negative battery cable.
  2. Remove the steering wheel.
  3. Using locking pliers, twist the cylinder cap until it separates from the lock cylinder.
  4. Using a 3?8 in. (10mm) diameter drill bit, drill down the middle of the ignition lock key slot approximately 1 3?4 in. (44mm) until the lock cylinder releases from its breakaway base. Remove the lock cylinder and drill shavings from the lock cylinder housing.
  5. Remove the retainer, washer, ignition switch and actuator. Thoroughly clean all drill shavings and other foreign materials from the casting.
  6. Inspect the lock cylinder housing for damage from the removal operation. If the housing is damaged, it must be replaced. To install:
  7. Replace the lock cylinder housing, if damaged.
  8. Install the actuator and ignition switch.
  9. Install the trim and electrical parts.
  10. Install the ignition lock cylinder.
  11. Install the steering wheel.
  12. Connect the negative battery cable, then check the lock cylinder operation.
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Nov 05, 2010 | 1993 Ford Taurus

1 Answer

How to change 1999 VW cabrio ignition lock cylinder. How do I get the cylinder out of the aluminum housing?


autozone.com has a free repair guide, see below

printpage_icon.gif


REMOVAL & INSTALLATION

1990-94 Cabriolet,1990-93 Fox, 1990-92 Golf and Jetta


0900c15280267f2b.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. Lock cylinder drill point.

  1. Disconnect the negative battery cable.
  2. Remove the steering wheel, then remove the steering column covers.
  3. Remove the turn signal and wiper switches.
  4. Disconnect the ignition switch wiring.
  5. On some models, the hole in the lock body for removing the ignition lock cylinder was not drilled by Volkswagen. To make the hole, use the following measurements in conjunction with the illustrations. Drill the hole where "a" and "b" intersect on the lock body. The hole should be drilled 0.19 inch (3mm) deep
  6. Remove the lock cylinder by pushing a small drill bit or piece of wire into the hole and pulling the cylinder out. It might be easier to insert the ignition key, turn it to the right a little and pull on it.

To install:
  1. Insert the lock cylinder into the housing with the key in the cylinder.
  2. While gently turning the key side-to-side, press the cylinder in to the stop. It should click into place.
  3. Temporarily fit the steering wheel onto the splines, then make sure the column locks and unlocks smoothly.
  4. Install the switches, column covers, wiring and the steering wheel.
  5. Connect the battery cable.

1995-99 Cabrio, 1993-99 Golf and Jetta
  1. Disconnect the negative battery cable.
  2. Center the steering wheel.
  3. Remove the air bag.
  4. Remove the steering column switches.
  5. If the vehicle is equipped with an automatic transmission, detach the shift lock cable from the lock cylinder housing.
  6. Remove the adapter sleeve from the steering column.
  7. Remove the spring and horn contact ring from the steering column assembly.
  8. Detach the sheer bolt.
  9. Insert the ignition key and unlock the cylinder, then detach the wiring connectors.
  10. Once all wiring has been detached, slide the housing off the steering column.
  11. Mark and drill the lock cylinder as shown and described in the above procedure.
  12. Compress the stop spring and pull the lock cylinder out of the steering column housing.
  13. Put the new lock cylinder into the steering lock housing.
  14. Insert the key into the lock cylinder.
  15. While you gently turn the key, insert the lock cylinder fully into the housing.
  16. The rest of the installation procedure is the reverse of removal.


NOTE Always use a new shear pin when installing the lock cylinder.

Oct 08, 2010 | 1999 Volkswagen Cabrio

1 Answer

How to remove my key lock 2000dodge caravan


Ignition Lock Cylinder - Removal & Installation CAUTION The Supplemental Inflatable Restraint (SIR) system must be disarmed before working around the air bag or SIR wiring. Failure to do so may cause accidental deployment of the air bag, resulting in unnecessary SIR system repairs and/or personal injury.
  1. Disconnect and isolate the negative battery cable from the battery.
  2. In order to disarm the air bag system, allow the SIR system capacitor to discharge for at least 2 minutes, before performing any removal procedures.
  3. Remove the screws that secure the parking brake release handle to the instrument panel.
  4. Remove the screws that secure the bottom of the lower steering column cover to the instrument panel.
  5. Disengage the retaining clip that holds the right side of the lower steering column cover to the instrument panel.
  6. Remove the lower steering column cover from the vehicle.
  7. Remove the mounting screws that hold the upper and lower steering column shrouds and remove the lower steering column shroud.
  8. Install the ignition key and turn the key cylinder to the RUN position. This is important because it will not only aid in removal of the ignition lock, but will also place the socket (in the lock cylinder housing) in proper alignment for the installation of the replacement ignition lock.
  9. Press in the lock cylinder retaining tab and remove the key cylinder (ignition lock).

    4045958.jpg
    Fig. Depress the retaining tab to remove the key cylinder
To install:
  1. Install the ignition key into the replacement ignition lock key cylinder. Turn the key to the RUN position. Depress the ignition lock key cylinder retaining tab.
  2. Align the shaft at the end of the ignition lock cylinder with the socket in the end of the ignition lock cylinder housing.
  3. Align the ignition lock cylinder with the grooves in the lock cylinder housing. Push the ignition lock cylinder into the housing until the retaining tab sticks through the opening in the lock cylinder housing.
  4. Turn the ignition key to the OFF position and remove the key.
  5. Install the lower steering column shroud and install the mounting screws.
  6. Place the lower steering column cover into correct position on the lower instrument panel and engage the clip that secures the right side of the cover to the instrument panel.
  7. Install the lower steering column mounting screws.
  8. Install the mounting screws that hold the parking brake release handle to the instrument panel.
  9. Reconnect the negative battery cable.

Hope helps (remember rated and comment this).

Aug 11, 2010 | 2000 Dodge Caravan

1 Answer

How do you program the keyless remote on a 2002 Intrigue?


1. Close the vehicle doors.
2. Turn OFF the ignition.
3. Remove the key from the ignition.
4. Press and hold the driver side door lock switch in the UNLOCK position.
5. Insert the ignition key into the ignition lock cylinder and remove the key. (Do not turn the ignition key in the lock cylinder.)
6. Insert the ignition key into the ignition lock cylinder and remove the key. (Do not turn the ignition key in the lock cylinder.)
7. Insert the ignition key into the ignition lock cylinder. (Do not turn the ignition key in the lock cylinder.) Leave the ignition key in the ignition lock cylinder.
8. Release the door lock switch. The vehicle will sound three beeps in order to verify the Program Mode has been activated.
9. Press the LOCK and UNLOCK buttons together on the keyless entry transmitter and hold until the vehicle beeps twice to verify that the transmitter has been successfully programmed (this take approximately 15 seconds).
10. Perform the previous step to program up to four transmitters (including your old ones).
11. Remove the ignition key in order to exit the Program Mode.


Good luck and thank you for using Fixya

Mar 09, 2010 | 2002 Oldsmobile Intrigue

2 Answers

How do i remove the ignition barrel on a 1987 mercury sable gs


Please don't foget to rate:

Ignition Lock Cylinder REMOVAL & INSTALLATION Functional Lock The following procedure applies to vehicles that have functional lock cylinders. Such cylinders either have a key available or known key numbers from which a key can be made.
  1. Disconnect the negative battery cable.
  2. Turn the lock cylinder key to the RUN position.
  3. Using a 1⁄8 in. (3mm) diameter wire pin or a small drift, depress the lock cylinder retaining pin through the access hole in the upper steering column shroud (under the ignition lock cylinder) while pulling out on the lock cylinder. Remove the lock cylinder from the column. .
Fig. 1: Using the key, turn the ignition lock cylinder to the RUN position, then depress the retaining pin using a wire pin or small drift

6dc723c.gif

Jul 23, 2009 | 1987 Mercury Sable

1 Answer

Ignition switch replacment


Ignition Switch REMOVAL & INSTALLATION The ignition switch is located at the bottom of the ignition key cylinder body. To remove the ignition switch, first remove the ignition lock cylinder.

1993–99 Golf and Jetta
  1. Disconnect the negative battery cable.
  2. Center the steering wheel.
  3. Remove the air bag.
  4. Remove the steering column switches.
  5. If the vehicle is equipped with an automatic transmission, detach the shift lock cable from the lock cylinder housing.
  6. Remove the adapter sleeve from the steering column.
  7. Remove the spring and horn contact ring from the steering column assembly.
  8. Detach the sheer bolt.
  9. Insert the ignition key and unlock the cylinder, then detach the wiring connectors.
  10. Once all wiring has been detached, slide the housing off the steering column.
  11. Mark and drill the lock cylinder as shown and described in the above procedure.
  12. Compress the stop spring and pull the lock cylinder out of the steering column housing.
  13. Put the new lock cylinder into the steering lock housing.
  14. Insert the key into the lock cylinder.
  15. While you gently turn the key, insert the lock cylinder fully into the housing.
  16. The rest of the installation procedure is the reverse of removal. NOTE: Always use a new shear pin when installing the lock cylinder.

Jun 25, 2009 | 1998 Volkswagen Jetta

1 Answer

2000 contour


for 98 contour issue. TSB 98-21-14 not covered by warranty

This TSB article is being republished in its entirety to include the 1999 Cougar . ISSUE: The ignition key may be difficult to insert or remove and/or key chimes may sound with the ignition key removed and driver's door open on some vehicles. This may be caused by internal design characteristics in the ignition lock cylinder increasing insertion/removal efforts which may allow the lock cylinder to stick.
ACTION: Install a revised ignition lock cylinder. The revised ignition lock cylinder should reduce the possibility of high insertion/removal efforts and ensure proper chime function. Refer to the following Service Procedure for details.
SERVICE PROCEDURE
  1. Verify customer concern.
  2. Observe the ignition lock cylinder as the key is removed. If the lock cylinder snaps outward to the non-depressed position and the chimes stop sounding, continue to Step 3. If it does not snap outward, replace the ignition lock cylinder with the appropriate cylinder by referring to the Parts Block in this article.
  3. Insert and remove the ignition key from the lock cylinder. If binding or high efforts are encountered, replace the ignition lock cylinder.
  4. From the Parts Block, select a lock cylinder with a part number suffix identical to the center character of the key code of the vehicle. The suffix must match the center key code character to maintain a single key system.
  5. Install the replacement lock cylinder, by referring to the 1998 Contour/Mystique Workshop Manual, Section 211-05 or the 1999 Cougar Workshop Manual, Section 211-04. NOTE: KEYS INCLUDED WITH NEW IGNITION LOCK CYLINDERS ARE CUT FOR THE IGNITION ONLY. IN ORDER FOR THE KEYS TO FUNCTION IN THE DOOR LOCKS, THE KEYS MUST BE CUT TO THE DOOR CODE OF THE ORIGINAL LOCKSET. THE KEY CODE WILL CHANGE UPON INSTALLATION OF THE REPLACEMENT LOCK CYLINDER (FIGURE 1).

    tw2114~us~en~file=tb5525a.gif~gen~ref.gif
    Figure 1 - Article 98-21-14

    NOTE: ADVISE THE CUSTOMER TO DISCARD ALL KEYS THAT WERE CUT TO THE ORIGINAL IGNITION LOCK CYLINDER.
  6. Record the new key code on the repair order and provide to the customer. Advise the customer to record the new key code in a permanent location and to discard all references to the original key code. NOTE: REPLACEMENT IGNITION LOCK CYLINDERS ARE SHIPPED WITH NON-PASSIVE ANTI-THEFT SYSTEM (PATS) KEYS. IF THE VEHICLE IS EQUIPPED WITH PATS, OBTAIN TWO (2) ROTUNDA KEY BLANKS (OR OTHER FORD AUTHORIZED BLANKS, SUCH AS: ILCO, STRATTEC, CURTIS, HUF, OR VALEO) AND CUT TO THE REVISED KEY CODE. USE OF OTHER UNAUTHORIZED KEYS MAY CAUSE ERRATIC OPERATION OF THE PATS SYSTEM.
  7. Program PATS keys using one of the two following methods:
(1) For vehicles with Integrated PATS (IPATS), function built into the Powertrain Control Module (PCM) and built beginning:
  • 2/2/98 Kansas City (Contour/Mystique)
  • 2/16/98 Mexico (Contour/Mystique)
  • All 1999 Cougars
Using the New Generation Star (NGS) Tester equipped with Service card (green) level 3.0 or higher:
  1. From NGS menu, select:
    • Service Bay Functions
    • PCM
    • Enter Security Access (10 minute delay)
    • Ignition Key-Code-Erase
  2. Disconnect Data Link Connector (DLC).
  3. Cycle the first non-programmed key in the ignition to run position for at least 3 seconds and then turn to the off position.
  4. Cycle the second non-programmed key in the ignition to run position. The theft indicator should prove out for 3 seconds.
  5. Verify the vehicle will now start using both keys.
(2) For Contours/Mystiques with Stand Alone PATS and built before:
  • 2/2/98 Kansas City
  • 2/16/98 Mexico
Using the New Generation Star (NGS) Tester equipped with Service card (green) level 1.0 or higher:
  1. From NGS menu, select:
    • Service Bay Functions
    • PATS
    • Ignition Key-Code-Erase (this process may take up to 8 minutes to complete )
  2. Disconnect DLC.
  3. Cycle first unprogrammed key in the ignition to run position. First key will program and allow vehicle to start.
  4. Again cycle first programmed key to run position. Within 15 seconds, remove original key and turn new unprogrammed key to run position. The theft indicator should prove out for 2 seconds. New key will start vehicle.
  5. Repeat this process for additional key programming. NOTE: THE FOLLOWING SHOULD BE NOTED FOR THE PART NUMBER BLOCK:
    • Part Number suffix will match center character in key code
    • Logo on key is Ford for Contour models
    • Logo on key is Mercury for Mystique and Cougar models


PART NUMBER PART NAME F5RZ-11582-A Ignition Lock Cylinder (Contour) F5RZ-11582-B Ignition Lock Cylinder (Contour) F5RZ-11582-C Ignition Lock Cylinder (Contour) F5RZ-11582-D Ignition Lock Cylinder (Contour) F5RZ-11582-E Ignition Lock Cylinder (Contour) F5RY-11582-A Ignition Lock Cylinder (Mystique, Cougar) F5RY-11582-B Ignition Lock Cylinder (Mystique, Cougar) F5RY-11582-C Ignition Lock Cylinder (Mystique, Cougar) F5RY-11582-D Ignition Lock Cylinder (Mystique, Cougar) F5RY-11582-E Ignition Lock Cylinder (Mystique, Cougar)

Mar 09, 2009 | 2000 Ford Contour

1 Answer

1990 Jeep Cherokee Ignition key replacement


Removal & Installation
Without Air Bag
See Figures 1, 2, 3 and 4
  1. Remove the turn signal switch.
  2. Insert the key in the lock cylinder and turn it to the ON position.
0900c152800a9f7f.jpgFig. 1: Using a pair of needle nose pliers, remove the key warning buzzer switch and contacts from the steering column
  1. Remove the key warning buzzer switch and contacts AS AN ASSEMBLY using needle-nosed pliers, or a paper clip with a 90° bend.
0900c152800a9f80.jpgFig. 2: Lock cylinder retaining screwSome steering columns may have a retaining screw holding the lock cylinder in the column. When servicing this type, simply remove the retaining screw and remove the lock cylinder.
0900c152800a9f81.jpgFig. 3: Using a small thin bladed tool, press in the ignition lock clinder retaining tab ... 0900c152800a9f82.jpgFig. 4: ... then pull out the lock cylinder from the steering column
  1. With the ignition switch still in the ON position, insert a thin screwdriver into the slot adjacent to the switch attaching screw boss (right-hand slot). Depress the spring latch located at the bottom of the slot to release the lock cylinder.
  2. Remove the lock cylinder.
To install:
  1. To install the lock cylinder, turn the key to the LOCK position. Insert the lock cylinder in to the housing far enough to contact the drive tang. Force it inward and move the ignition switch actuator rod up and down to align the components. When the components align, the cylinder will move inward and the spring-loaded retainer will snap into place locking the lock cylinder in the housing.
If the lock cylinder is retained by a screw, tighten the screw to 40 inch lbs. (5 Nm).
  1. Install the key warning buzzer switch.
  2. Follow the ignition switch installation procedures to adjust the ignition switch.
  3. Install the turn signal switch.
With Air Bag
Please refer to the ignition switch removal and installation procedure.50c573d.jpg73cc55f.jpgb9448d0.jpg278f367.jpg

Oct 22, 2008 | 1990 Jeep Cherokee Limited

1 Answer

1997 ford contour


this is for 98, but may apply if yours is late 97 build.

Article No.
98-21-14
  • IGNITION SWITCH - HIGH EFFORT IGNITION KEY INSERTION/REMOVAL AND/OR KEY CHIMES SOUND WITH DOOR OPEN AND IGNITION KEY REMOVED
Publication Date: OCTOBER 15, 1998
FORD: 1998 CONTOUR LINCOLN-MERCURY: 1998 MYSTIQUE
1999 COUGAR
This TSB article is being republished in its entirety to include the 1999 Cougar . ISSUE: The ignition key may be difficult to insert or remove and/or key chimes may sound with the ignition key removed and driver's door open on some vehicles. This may be caused by internal design characteristics in the ignition lock cylinder increasing insertion/removal efforts which may allow the lock cylinder to stick.
ACTION: Install a revised ignition lock cylinder. The revised ignition lock cylinder should reduce the possibility of high insertion/removal efforts and ensure proper chime function. Refer to the following Service Procedure for details.
SERVICE PROCEDURE
  1. Verify customer concern.
  2. Observe the ignition lock cylinder as the key is removed. If the lock cylinder snaps outward to the non-depressed position and the chimes stop sounding, continue to Step 3. If it does not snap outward, replace the ignition lock cylinder with the appropriate cylinder by referring to the Parts Block in this article.
  3. Insert and remove the ignition key from the lock cylinder. If binding or high efforts are encountered, replace the ignition lock cylinder.
  4. From the Parts Block, select a lock cylinder with a part number suffix identical to the center character of the key code of the vehicle. The suffix must match the center key code character to maintain a single key system.
  5. Install the replacement lock cylinder, by referring to the 1998 Contour/Mystique Workshop Manual, Section 211-05 or the 1999 Cougar Workshop Manual, Section 211-04. NOTE: KEYS INCLUDED WITH NEW IGNITION LOCK CYLINDERS ARE CUT FOR THE IGNITION ONLY. IN ORDER FOR THE KEYS TO FUNCTION IN THE DOOR LOCKS, THE KEYS MUST BE CUT TO THE DOOR CODE OF THE ORIGINAL LOCKSET. THE KEY CODE WILL CHANGE UPON INSTALLATION OF THE REPLACEMENT LOCK CYLINDER (FIGURE 1).

    tw2114~us~en~file=tb5525a.gif~gen~ref.gif
    Figure 1 - Article 98-21-14

    NOTE: ADVISE THE CUSTOMER TO DISCARD ALL KEYS THAT WERE CUT TO THE ORIGINAL IGNITION LOCK CYLINDER.
  6. Record the new key code on the repair order and provide to the customer. Advise the customer to record the new key code in a permanent location and to discard all references to the original key code. NOTE: REPLACEMENT IGNITION LOCK CYLINDERS ARE SHIPPED WITH NON-PASSIVE ANTI-THEFT SYSTEM (PATS) KEYS. IF THE VEHICLE IS EQUIPPED WITH PATS, OBTAIN TWO (2) ROTUNDA KEY BLANKS (OR OTHER FORD AUTHORIZED BLANKS, SUCH AS: ILCO, STRATTEC, CURTIS, HUF, OR VALEO) AND CUT TO THE REVISED KEY CODE. USE OF OTHER UNAUTHORIZED KEYS MAY CAUSE ERRATIC OPERATION OF THE PATS SYSTEM.
  7. Program PATS keys using one of the two following methods:
(1) For vehicles with Integrated PATS (IPATS), function built into the Powertrain Control Module (PCM) and built beginning:
  • 2/2/98 Kansas City (Contour/Mystique)
  • 2/16/98 Mexico (Contour/Mystique)
  • All 1999 Cougars
Using the New Generation Star (NGS) Tester equipped with Service card (green) level 3.0 or higher:
  1. From NGS menu, select:
    • Service Bay Functions
    • PCM
    • Enter Security Access (10 minute delay)
    • Ignition Key-Code-Erase
  2. Disconnect Data Link Connector (DLC).
  3. Cycle the first non-programmed key in the ignition to run position for at least 3 seconds and then turn to the off position.
  4. Cycle the second non-programmed key in the ignition to run position. The theft indicator should prove out for 3 seconds.
  5. Verify the vehicle will now start using both keys.
(2) For Contours/Mystiques with Stand Alone PATS and built before:
  • 2/2/98 Kansas City
  • 2/16/98 Mexico
Using the New Generation Star (NGS) Tester equipped with Service card (green) level 1.0 or higher:
  1. From NGS menu, select:
    • Service Bay Functions
    • PATS
    • Ignition Key-Code-Erase (this process may take up to 8 minutes to complete )
  2. Disconnect DLC.
  3. Cycle first unprogrammed key in the ignition to run position. First key will program and allow vehicle to start.
  4. Again cycle first programmed key to run position. Within 15 seconds, remove original key and turn new unprogrammed key to run position. The theft indicator should prove out for 2 seconds. New key will start vehicle.
  5. Repeat this process for additional key programming. NOTE: THE FOLLOWING SHOULD BE NOTED FOR THE PART NUMBER BLOCK:
    • Part Number suffix will match center character in key code
    • Logo on key is Ford for Contour models
    • Logo on key is Mercury for Mystique and Cougar models


PART NUMBER PART NAME F5RZ-11582-A Ignition Lock Cylinder (Contour) F5RZ-11582-B Ignition Lock Cylinder (Contour) F5RZ-11582-C Ignition Lock Cylinder (Contour) F5RZ-11582-D Ignition Lock Cylinder (Contour) F5RZ-11582-E Ignition Lock Cylinder (Contour) F5RY-11582-A Ignition Lock Cylinder (Mystique, Cougar) F5RY-11582-B Ignition Lock Cylinder (Mystique, Cougar) F5RY-11582-C Ignition Lock Cylinder (Mystique, Cougar) F5RY-11582-D Ignition Lock Cylinder (Mystique, Cougar) F5RY-11582-E Ignition Lock Cylinder (Mystique, Cougar

Aug 13, 2008 | 1997 Ford Contour

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