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I need the torque settings for avw passat 1.9 tdi ajm engine cilynder head bolts

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WELL YOU DID NOT GIVE ME THE YEAR AND MODEL OF YOUR CAR. WHEN YOU TORQUE THE HEAD BOLTS YOU WILL MAKE 4 PASSES. FIRST PAST 30 FT LBS / SECOND PAST 44 FT LBS / THIRD PASS PLUS 90 DEGREES / FOURTH PASS PLUS 90 DEGREES. YOU NEED TORQUE SEQUENCE GET A PIECE OF PAPER FROM LEFT TO RIGHT WRITE NUMBERS 10 4 2 6 8 ON THE SAME PAPER WRITE SECOND ROW OF NUMBERS UNDER THE FIRST I GAVE YOU WRITE NUMBERS LEFT TO RIGHT. 7 5 1 3 9 THOSE NUMBERS I GAVE YOU IS THE BOLT LOCATION YOU TORQUE HEADS USING THOSE SEQUENCE NUMBER TO TIGHTEN CYLINDER HEAD SO YOU WONT BOW THE HEADS.

Posted on Nov 13, 2010

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Cylinder head tightening sequence:

tdisline_853.jpg
Renew bolts!

Torque settings:
1. Stage 1 = 40 Nm
2. Stage 2 = 60 Nm
3. Stage 3 = 90 Degrees
4. Stage 4 = 90 Degrees

Please do rate my response. Thanks!

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I need to know the torques specs for the head bolts on a 1991 vw passat, can you help


I,m assuming that you have the head off for some reason. So before you put it back together you need to know a couple things. Make sure your crank is lined up with your timing mark for TDC BEFORE you put the head on the engine. Also the timing marks on the head have to be lined up BEFORE you put the head on. If they don't do this properly you will bend valves when you try to get it lined up.
The head bolts must be tightened in a specific order or the head will crack.They must also be removed in the reverse order. The five bolts on the exhaust side of the engine are numbered from the timing belt in this order: 10-4-2-6-8. The five bolts on the intake side are numbered from the timing belt in this order: 7-5-1-3-9. Sorry I can't send pics so maybe draw this out before you start, basically it a set of X's.
timing 10 4 2 6 8 distributor
belt 7 5 1 3 9


The torque is done in 3 stages. The first torque is 30 ft-lbs (40Nm). The second torque is 43 ft-lbs (60Nm). The third torque is 1/2 turn or 180 degrees. This final torque can be done as 2 1/4 turns or 90 degrees if you wish. Hope this helps.

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1 Answer

WHERE IS THERMOSTAT LOCATED ON 2000 VW PASSAT AJM ENGINE


Heed of antifreeze coolant temperature!!!
First time you might check the thermostat operating.
The thermostat location for VW Passat 4Motion 1.9 TDI - AJM engine, is on back of the alternator at the bottom side of the bracket.
IMPORTANT: It is NOT necessary to replace the alternator if you want to change the thermostat !!!
Thermostat checking:
1. Cold engine. Start up the engine and watch of the water temp indicator. After first value 60 Celsius Degree you still warm up the engine until the lifter (pointer) reach 80 C deg. (second mark after 60 C deg.). At this time you let engine running at idle speed and check with your hand the thermostat plastic housing and hose temperature in bottom left side of the engine. Heed of alternator driving belt and ventilator fan !!!
2. If the thermostat is good the hose must be cold until the water temp indicator reach almost 90 C deg.
3. The thermostat opening temperature is 87 C deg.
4. If the hose is already warm the thermostat is out of order.

Thermostat location, Part number: 044121113, in german - "Kuehlregle" (Price around $25):

tdisline_142.jpg
Important note: Always replace the thermostat seal, position 7 in the above picture.

Please do rate my response. Thanks!

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I need the torque for the head bolt


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