Question about 1991 Volkswagen GTI

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Front brakes ive had my mk2 golf gti of the road for a while and decided to get it back on i changed the discs 2 grooved and drilled all round but only half of front outer part of the disc is getting used the rest of it is gettin rusty but the inner side near the calliper piston is all gettin used but it wasnt like that before i took it of the road and changed the discs any ideas.

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Also most certain that the carrier that is pulled toward the disc by the opposing force of the piston on reverse disc face is sticking, this is causing only part of the pad to come into contact with the surface of the disc, non tech solution is to strip calliper and clean surfaces of carrier, caliper and piston including caliper pins, take them all back to metal and use high melting point grease a thin smear on reassembly, the dust makes exceptionally hard deposits on the metal that can easily distort the operation of calipers, ideally a dial gauage should be used to check run out of the disc, this measures side ways movement of the disc, in this case if there is excess then disc warpage may be yr answer. i suspect just dirt though it generally is

Posted on Sep 03, 2008

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Volkswagen golf 2.0 tdi service manual


1993-2005 Volkswagen Jetta, Golf, GTI, Cabrio (A3-A4) Hatchback & Sedan Workshop Repair Service Manual - 350MB PDF

1993 2005 Volkswagen Jetta Golf GTI Cabrio A3 A4 Hatchback Sedan...

This is a COMPLETE Service and Repair Manual for your 1993 1994 1955 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 VW Jetta, Golf, GTI, Cabrio (1.8L turbo, 1.9L TDI and PD diesel 2.0L gasoline, 2.8 LVR6) (A3, A4 Platform) Hatchback & Sedan. It covers every single detail. All models, and all engines are included.

This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out! Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure. This manual can be viewed on any computer, as well as zoomed and printed. All repair procedures are covered A-Z. This manual for VW Jetta, Golf, GTI, Cabrio makes any repair job easy to do with very easy to follow step-by-step instructions & pictures on all areas of repair.

1993 1994 1955 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 VW Jetta, Golf, GTI, Cabrio (1.8L turbo, 1.9L TDI and PD diesel 2.0L gasoline, 2.8 LVR6) (A3, A4 Platform) Hatchback & Sedan
===========
Format: PDF
System: All Versions of Windows, Mac, iOS, BB, Android, etc..
Requirements: PDF Reader.
Printable: Yes

TABLE OF CONTENT (example)

GENERAL INFORMATION *

ENGINE *
engine mechanical
engine lubrication system
engine cooling system
engine control system
fuel system
exhaust system

TRANSMISSION/TRANSAXLE *
clutch
manual transaxle
automatic transaxle

DRIVELINE/AXLE *
front axle
rear axle

SUSPENSION *
front suspension
rear suspension
road wheels & tyres

BRAKES *
brake system
parking brake system
brake control system

STEERING *
power steering system
steering system

RESTRAINTS *
seat belts
supplemental restraint system (srs)

BODY *
body, lock & security system
glasses, window system & mirrors
roof
exterior & Interior
Instrumental panel
seat

AIR CONDITIONER *
air conditioner system

ELECTRICAL *
wiring diagrams
starting & charging system
lighting system
driver information system
wiper, washer & horn
body control system
lan system
audio visual, navigation & telephone system
auto cruise control system
power supply, ground & circuit elements

MAINTENANCE *
maintenance

INDEX *
alphabetical Index

1993 1994 1955 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 VW Jetta, Golf, GTI, Cabrio (1.8L turbo, 1.9L TDI and PD diesel 2.0L gasoline, 2.8 LVR6) (A3, A4 Platform) Hatchback & Sedan

Dec 21, 2010 | Volkswagen Golf Cars & Trucks

1 Answer

Change fog light bulb on mk2 golf gti big bumper


need to change mine too...really cant seem to figure out how to do that!! been through the haynes manual as well..doesnt say a thing about the fog lights..did you finally manage with it? any clue that could help me out?

Jun 23, 2010 | 1990 Volkswagen GTI

2 Answers

I need the torque setting for refitting a cylinder head on a mk2 golf 8v gti


1990 VW Golf 1.8L 8 or 16 valves.
step # 1 29 ft/lbs
step # 2 44 ft/lbs
step # 3 turn bolts 180deg. further in one continuous movement, two separate 90deg. turns may be used.

Dec 26, 2009 | 1990 Volkswagen Golf

1 Answer

My 16v mk2 golf has a ticking noise coming from


Your speedometer cable and or your speedometer is going bad.

Sep 25, 2009 | 1991 Volkswagen GTI

2 Answers

Golf mk4 sdi brake light problem??


What colour is this light.
The Golf mk4 sdi certainly should have brake pad wear sensors front and rear and the light on dash for this is orange with a similar symbol to what you describe.
The ABS light is orange with ABS printed on it
John

Aug 03, 2009 | 2002 Volkswagen Golf

3 Answers

Golf gti mk3 2.0l (2E engine code) is missing !


its a valve sticking or a coil breakdown

Jul 09, 2009 | 1994 Volkswagen Golf

2 Answers

Mk2 golf gti 1989


u have a bent valve on pot number one

Feb 12, 2009 | 1989 Volkswagen Golf

1 Answer

2004 GTI Major Service


oil,air,fuel,pollen filters,check all brakes,rear axle bushes,and check the cambelt or you may regret it.........

Oct 08, 2008 | 2004 Volkswagen GTI

1 Answer

Mk2 golf 1989


Hi James,
The grinding noises suggest to me that your brake pads have worn away, giving you metal to metal contact between the pad backing plates and the brake disc.

Can you explain more what you mean by "just revs when driving in 5th gear at 50 mph" ?

If this suggestion solves the problem, please give my reply a rating to help others judge my solutions. If it does not, please give me more details so I can try to help you further. Cheers, D

Jun 30, 2008 | 1989 Volkswagen Golf

2 Answers

Mk2 Golf GTI 2l 16v Not Performing Like IT Should!


ive had this problem the loud tapping noise if properly you have the wrong oil in the engine the lifters only have a very small hole in for the to get in so if it to thick it cant get in causing the slapping noise.

Jun 15, 2008 | 1992 Volkswagen GTI

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