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Rocker assembly torque sequence and gasket - 2001 Kia Rio

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Pajero io 1.8 water leak at the back of the cylinder head, guide me ho to fix!


Cylinder Head Removal & Installation To Remove:
  1. Remove the intake manifold.
  2. Remove the timing belt.
  3. Disconnect the exhaust pipe from the manifold.
  4. Remove the water outlet pipe and o-rings.
  5. Remove the water passage assembly.
  6. Remove the water pipe assembly.
  7. Remove the breather hose and spark plug cables from the rocker covers.
  8. Remove the rocker cover.
  9. Disconnect the camshaft position sensor connector.
  10. Loosen the cylinder head mounting bolts in 3 steps, using the reverse of the installation sequence. Lift the cylinder head assembly and remove the head gasket.
To Install:
  1. Clean the engine and cylinder head sealing surfaces.
  2. Install the new gasket on the engine with the identification mark facing up and to the front.
  3. Using 3 even steps, torque the head bolts in sequence, to 76-83 ft-lbs. (105-115 Nm). Cylinder head bolt tightening sequence 7924ug13l.gif
  4. Connect the camshaft position sensor connector.
  5. Install the rocker cover.
  6. Install the breather hose and spark plug cables from the rocker covers.
  7. Install the water pipe assembly.
  8. Install the water passage assembly.
  9. Install the water outlet pipe and o-rings.
  10. Disconnect the exhaust pipe from the manifold.
  11. Install the timing belt.
  12. Install the intake manifold.
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Oct 19, 2010 | 2001 Mitsubishi Montero

1 Answer

How do i replace the head gasket in a 2000 dodge durango.


3.9L, 5.2L, and 5.9L Engines To Remove:
3.9L Engine dod_trk_39l_cylinder_head.gif
  1. Before servicing the vehicle, refer to the precautions at the beginning of this section.
  2. Remove or disconnect the following:
    • Battery negative cable
    • Coolant
    • Intake manifold-to-alternator bracket support rod
    • Alternator
    • Closed crankcase ventilation system
    • Evaporation control system
    • Air cleaner, air in-let hose and resonator
  3. Release fuel system pressure.
  4. Remove or disconnect the following:
    • Fuel supply line from the fuel rail
    • Accelerator linkage and, the speed control and transmission kickdown cables (if equipped)
    • Distributor cap and wires
    • Coil wires
    • Coolant temperature sending unit wire
    • Heater hoses and bypass hose
    • Vacuum supply hoses from the intake manifold (3.9L Engine)
    • Fuel injector harness and secure out of the way (3.9L Engine)
    • Cylinder head covers and gaskets
    • Intake manifold and throttle body as an assembly
    • Exhaust manifolds
    • Rocker arm assemblies and push rods, and identify to ensure installation in original locations.
    • Head bolts from each cylinder head and remove cylinder heads
    • Spark plugs
To Install:
  1. Install or connect the following:
    • New cylinder head gaskets into position on the cylinder block
    • Cylinder heads onto head gaskets and cylinder block
  2. Tighten all cylinder head bolts, starting at top center and in sequence
    1. Torque to: 50 ft. lbs. (68 Nm)
    2. Repeat and Torque to: 105 ft. lbs. (143 Nm)
    CAUTION
    When tightening the rocker arm bolts, ensure that the piston in that cylinder is NOT at TDC.
  3. Install or connect the following:
    • Push rods and rocker arm assemblies in their original positions.
      1. Torque to: 21 ft. lbs. (28 Nm)
    • Intake manifold and throttle body assembly
    • Exhaust manifolds
    • Spark plugs
      1. Torque to: 30 ft. lbs. (41 Nm)
    • Coil wires
    • Coolant temperature sending unit wire
    • Fuel injector harness (3.9L Engine)
    • Vacuum supply hoses to the intake manifold (3.9L Engine)
    • Heater hoses and bypass hose
    • Distributor cap and wires
    • Accelerator linkage and the speed control and transmission kickdown cables
    • Fuel supply line.
    • Alternator and accessory drive belt.
      1. Alternator bolt - Torque to: 30 ft. lbs. (41 Nm)
    • Intake manifold-to-alternator bracket support rod and bolts
    • Cylinder head covers
    • Closed crankcase ventilation system
    • Evaporation control system
    • Resonator assembly (3.9L Engine), air in-let hose and air cleaner
    • Heat shields
      1. Torque to: 30 ft. lbs. (41 Nm)
    • Coolant
    • Negative battery cable.
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Oct 14, 2010 | 2000 Dodge Durango

1 Answer

I have oil leakin on top of my spark plug wires in the tube ive changed the valve cover gasket 3 times i even put high heat cilcone over around the spark plug tubes but all it does is slow it down im not...


Two things:

1. Make sure you torque the bolts down to the right specification, which is 83 inch pounds (or about 7 ft lbs). Work opposite end of the cover and start with a lower torque first (like 50 in lbs), then go up to 83. It's just a good practice.

2. If that does not work, get a Fel Pro gasket set VS50365R (pic below). What is special about this set is the really thin o-rings there in the middle. Those are the rocker arm tube seals. You need to take the rocker arms off in order to replace them, but this way you're doing a complete job and you probably won't have that issue again. If you don't want to get the whole set again (since you already replaced most of it 3x over), you can probably just go to a honda dealership and pick up the 4 you need.


44db60b.jpg
Here are the seals under the rocker arms:

ea6e49b.jpg
If you decide to do this yourself, it's a good idea to get a set of feeler gauges so you can properly gap the clearance from the rocker arms to the valves. Intake valves should be gaped to .010 in, and exhaust valves to .012 inches. Also, yes, you can take the rocker arm assembly off without removing the distributor...just take off that one bolt that is in the way. The torque for the bolts holding in the rocker assembly is 9 ft-lbs for the smaller 6x1mm bolts and 16 ft-lbs for the larger 8x1.25mm bolts. Here is the torque sequence...

94f3f23.jpg

Oct 06, 2010 | 1992 Honda Accord

1 Answer

NEED HELP WITH TORQUE SPECS ON 1998 CHEVROLET SURBURBAN CYLINDER HEADS 5.7


Cylinder Head Removal & Installation 5.7L Engine To Remove:
  1. Disconnect the negative battery cable.
  2. Drain the engine coolant.
  3. Remove the air cleaner assembly.
  4. Remove the upper radiator hose.
  5. Remove both heater hoses.
  6. Disconnect spark plug wires at distributor cap.
  7. Remove distributor cap.
  8. Remove the coolant bypass hose from the water pump.
  9. Remove the drive belt. NOTE: It is not necessary to evacuate the A/C refrigerant.
  10. Remove the A/C compressor from the mounting bracket and set it aside.
  11. Remove the wiring bracket from the rear of the cylinder head.
  12. Disconnect the accessory bracket and slide forward.
  13. Remove the upper and lower intake manifold.
  14. Remove the exhaust manifolds.
  15. Remove the valve rocker arms and pushrods.
  16. Remove the power steering pump pulley.
  17. Disconnect the electrical connector from the power steering pump.
  18. Remove nuts attaching the power steering pump to the engine.
  19. Remove power steering pump mounting bracket bolts and nut.
  20. Slide power steering pump/bracket assembly forward and remove stud.
  21. Set power steering pump/bracket assembly aside.
  22. Disconnect the wiring bracket from rear of the right cylinder head.
  23. Remove the generator.
  24. Remove the oil indicator tube bracket bolt.
  25. Remove the generator mounting bracket.
  26. Remove the sixteen cylinder head bolts.
  27. Remove cylinder heads and gaskets.
  28. Clean all sealing surfaces.
To Install:
Right Side NOTE: Clean all dirt, debris, and coolant from the engine block cylinder head bolt holes. Failure to remove all foreign material may result in damaged threads, improperly tightened fasteners or damage to components.
NOTE: Do not use any type of sealant on the cylinder head gasket (unless specified).
  1. Clean the cylinder head bolt holes with a thread chaser and compressed air.
  2. Check the cylinder head locating pins for proper installation.
  3. Place a new cylinder head gasket over the engine block dowel pins.
  4. Install the cylinder head to the engine block.
  5. Apply sealant (GM P/N 12346004 or equivalent) to cylinder head bolt threads.
  6. Install the cylinder head bolts. gm-03-50-685.gif

  7. Tighten the cylinder head bolts in sequence on the first pass.
    • Torque to: 22 ft. lbs. (30 Nm)
  8. Using a torque angle meter, tighten the long bolts (1, 2, 5, 6, 9, 10 and 13) on the second pass in sequence to 75°.
  9. Using a torque angle meter, tighten the medium bolts (14 and 17) on the second pass in sequence to 65°.
  10. Using a torque angle meter, tighten the short bolts (3, 4, 7, 8, 11, 12, 15 and 16) on the second pass in sequence to 55°.
  11. Install the valve rocker arms and pushrods.
  12. Install the generator mounting bracket stud.
    • Torque to: 15 ft. lbs. (20 Nm)
  13. Loosely assemble the generator mounting bracket over the stud.
  14. Install all nuts and bolts finger tight.
    • Torque to: 30 ft. lbs. (41 Nm)
  15. Install the generator.
  16. Install the oil indicator tube bracket bolt.
  17. Install the exhaust manifold.
  18. Install the lower intake manifold.
  19. Install the valve rocker arm covers.
  20. Install the wiring bracket to the rear of the cylinder head.
  21. Connect the accessory bracket.
  22. Install the A/C compressor.
  23. Install the drive belt.
  24. Install the distributor cap.
  25. Connect the spark plug wires to the distributor cap.
  26. Install both heater hoses.
  27. Install the upper radiator hose.
  28. Install the air cleaner assembly.
  29. Refill the engine coolant.
  30. Connect the negative battery cable.
Left Side To Install:
NOTE: Clean all dirt, debris, and coolant from the engine block cylinder head bolt holes. Failure to remove all foreign material may result in damaged threads, improperly tightened fasteners or damage to components.
NOTE: Do not use any type of sealant on the cylinder head gasket (unless specified).
NOTE: Clean all dirt, debris, and coolant from the engine block cylinder head bolt holes. Failure to remove all foreign material may result in damaged threads, improperly tightened fasteners or damage to components.
NOTE: Do not use any type of sealant on the cylinder head gasket (unless specified).
  1. Clean the cylinder head bolt holes with a thread chaser and compressed air.
  2. Check the cylinder head locating pins for proper installation.
  3. Place a new cylinder head gasket over the engine block dowel pins.
  4. Install the cylinder head to the engine block.
  5. Apply sealant (GM P/N 12346004 or equivalent) to cylinder head bolt threads.
  6. Install the cylinder head bolts. gm-03-50-685.gif

  7. Tighten the cylinder head bolts in sequence on the first pass.
    • Torque to: 22 ft. lbs. (30 Nm)
  8. Using a torque angle meter, tighten the long bolts (1, 2, 5, 6, 9, 10 and 13) on the second pass in sequence to 75°.
  9. Using a torque angle meter, tighten the medium bolts (14 and 17) on the second pass in sequence to 65°.
  10. Using a torque angle meter, tighten the short bolts (3, 4, 7, 8, 11, 12, 15 and 16) on the second pass in sequence to 55°.
  11. Install the valve rocker arms and pushrods.
  12. Install the power steering pump mounting bracket stud.
    • Torque to: 15 ft. lbs. (20 Nm)
  13. Loosely assemble the mounting bracket over the stud.
  14. Install all nuts and bolts finger tight.
    • Torque to: 30 ft. lbs. (41 Nm)
  15. Install the power steering pump pulley.
  16. Connect the electrical connector to the power steering pump.
  17. Install the exhaust manifold.
  18. Install the lower intake manifold.
  19. Install the valve rocker arm covers.
  20. Install the wiring bracket to the rear of the cylinder head.
  21. Connect the accessory bracket.
  22. Install the A/C compressor.
  23. Install the drive belt.
  24. Install the distributor cap.
  25. Connect the spark plug wires to the distributor cap.
  26. Install both heater hoses.
  27. Install the upper radiator hose.
  28. Install the air cleaner assembly.
  29. Refill the engine coolant.
  30. Connect the negative battery cable.

Aug 31, 2010 | Chevrolet Suburban 1500 Cars & Trucks

2 Answers

What r the torque specifications on installing a head on a 1999 yukon and the tightening sequence


Check this procedure...
  1. Tighten the first design cylinder head bolts as follows:
    1. M11 bolts 1st pass: in sequence to 22 ft. lbs. (30 Nm).
    2. M11 bolts 2nd pass: in sequence + 90 degrees.
    3. M11 bolts (1,2,3,4,5,6,7,8): + 90 degrees.
    4. M11 bolts (9 and 10): + 50 degrees.
    5. M8 cylinder head bolts (11,12,13,14,15) to 22 ft. lbs. (30 Nm). Begin with the center bolt (11) and alternating side-to-side, work outward tightening all of the bolts.
  2. Tighten the second design cylinder head bolts as follows:
    1. M11 bolts (1-10) 1st pass: in sequence to 22 ft. lbs. (30 Nm).
    2. M11 bolts (1-10) 2nd pass: in sequence + 90 degrees.
    3. M11 bolts (1-10): + 70 degrees.
    4. M8 cylinder head bolts (11,12,13,14,15) to 22 ft. lbs. (30 Nm). Begin with the center bolt (11) and alternating side-to-side, work outward tightening all of the bolts.

c409909.jpg

Fig. Cylinder head bolt tightening sequence-4.8L, 5.3L and 6.0L engines (click for zoom)


Install the cylinder head bolts in sequence to 22 ft. lbs. (30 Nm). The bolts must be tightened once, then be tightened again in sequence in the following order:
  1. Step 1: Short length bolt: (3, 4, 7, 8, 11, 12, 15, 16), plus 55 degrees.
  2. Step 2: Medium length bolt: (14, 17), plus 65 degrees.
  3. Step 3: Long length bolts: (1, 2, 5, 6, 9, 10, 13), plus 75 degrees.

7f05cb7.jpg

Fig. Cylinder head bolt tightening sequence-5.0L and 5.7L engines

Aug 04, 2010 | 1999 GMC Yukon Denali

1 Answer

Replacing Hydraulic Lifters


YOU HAVE TO REMOVE VALVE COVERS LOOSEN REMOVE ROCKER ARMS ASSEMBLY KEEP ROCKER ARM ASSEMBLY IN ORDER SO THEY GO BACK IN THE ORIGINAL POSITION.YOU HAVE TO REMOVE INTAKE MANIFOLD ALSO.YOU NEED A REPAIR MANUAL FOR TORQUE SEQUENCE ON THE INTAKE MANIFOLD AND ROCKER ARMS TORQUE.

May 27, 2010 | 1994 Dodge Stealth

2 Answers

Head gasket torque specifications and sequense


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Left side front cylinder head


98e175a.gif
Cylinder head bolt torque sequence—3.4L engine

  • Cylinder head by aligning it with the dowel pins
  • New cylinder head bolts coated with a sealant (such as GM 1052080). Torque the bolts in the proper sequence (1-8) to 37 ft. lbs. (50 Nm). Using a torque angle meter turn the bolts 90 degrees in the proper sequence.
  • Left side exhaust manifold. Torque the bolts to 12 ft. lbs. (16 Nm).
  • Spark plugs. Torque the plugs 11 ft. lbs. (15 Nm).


  • Right side rear cylinder head:


    71cd5b7.gif
    Cylinder head bolt torque sequence—3.4L engine


  • New cylinder head gasket
  • Cylinder head on top of the gasket and make certain it is lined up properly with the dowel pins
  • New cylinder head bolts coated with a sealant (such as GM 1052080). Torque the bolts in the proper sequence (1-8) to 37 ft. lbs. (50 Nm). Using a torque angle meter turn the bolts 90 degrees in the proper sequence.
  • Right side exhaust manifold. Torque the bolts to 12 ft. lbs. (16 Nm).
  • Spark plugs. Torque the plugs 11 ft. lbs. (15 Nm).
  • Spark plug wires
  • Exhaust crossover pipe. Torque the fastener to 18 ft. lbs. (25 Nm).
  • Valve rocker arms and pushrods. Torque the fastener to 89 inch lbs. (10 Nm). Using a torque angle meter torque the fastener an additional 30 degrees.
  • Lower intake manifold. Torque the bolts to 115 inch lbs. (13 Nm).
  • Upper intake manifold. Torque the bolts to 18 ft. lbs. (25 Nm).
  • Mar 06, 2010 | 2001 Chevrolet Venture

    1 Answer

    I need torque specs on 93 dodge 360 ..heads, rocker assembly and torque sequence


    Cylinder Head Bolt 5.9L

    Step 1 - 50 ftlb
    Step 2 - 105 ftlb
    Step 3 - Recheck At 105 ftlb

    Tightening sequence

    Rocker Arm Bolt

    5.9L - 17 ftlb

    Jan 23, 2010 | 1993 Dodge Ramcharger

    1 Answer

    Blown head gaskit need to remove head and replace with new ong


    2.2L (VIN 4) Engine
    1. Before servicing the vehicle, refer to the precautions section.
    2. Relieve the fuel system pressure.
    3. Drain the cooling system.
    4. Remove or disconnect the following:
      • Accessory drive belt
      • Air cleaner outlet duct
      • Engine mount
      • Intake manifold
      • Exhaust manifold
      • Engine Coolant Temperature (ECT) sensor electrical connector
      • Power steering pump
      • Radiator inlet pipe
      • Spark plug wires
      • Rocker arm cover

      NOTE Whenever valve train components are removed, keep them in order for installation purposes.

      • Rocker arms and pushrods
      • Lifters
      • Alternator rear brace and the alternator
      • Power steering pump
      • Radiator inlet pipe
      • Ignition coil assembly
      • Accessory bracket
      • Spark plug wires
      • Cylinder head bolts

      WARNING Two sizes of bolts are used; note the location of each.

      • Cylinder head
    5. Inspect the cylinder head and block surface for cracks, nicks, heavy scratches and flatness.
    b9d2546.gif
    Cylinder head torquing sequence—2.2L (VIN 4) engine

    1. Install or connect the following:
      • Cylinder head with a new gasket and new cylinder head bolts. Torque the long bolts, in sequence to 46 ft. lbs. (63 Nm) and the short bolts to 43 ft. lbs. (58 Nm) plus an additional 90 degree turn on all the bolts.
      • Lifters
      • Pushrods and rocker arms. Torque nuts to 22 ft. lbs. (30 Nm).
      • Rocker arm cover. Torque the bolts to 89 inch lbs. (10 Nm).
      • Spark plug wires
      • Accessory bracket
      • Ignition coil assembly
      • Radiator inlet pipe
      • Power steering pump. Torque the bolts to 22 ft. lbs. (30 Nm).
      • ECT sensor electrical connector
      • Exhaust manifold. Torque the nuts to 118 inch lbs. (13 Nm).
      • Alternator. Torque the bolts to 37 ft. lbs. (50 Nm).
      • Intake manifold. Torque the bolts to 17 ft. lbs. (24 Nm).
      • Engine mount. Torque the bolts to 55 ft. lbs. (75 Nm).
      • Air cleaner outlet duct
      • Accessory drive belt
      • Negative battery cable
    2. Refill and bleed the cooling system.
    3. Start the vehicle and inspect for leaks.

    Oct 08, 2009 | 2000 Chevrolet Cavalier

    1 Answer

    To replace rockerarm,do i need to remove the head?first 1 left side facing the car.


    You should only have to remove the rocker assembly,the head bolts ussually hold the assembly on,but even if you remove them the head gasket will stay sealed.You'll have to get the torque specs and bolt down sequence,and check to see if its recomended to replace the head bolts.When you dissassemble the rocker assembly lay the parts out in sequece and reassemble in the correct order.Hope this helps.

    Apr 23, 2009 | 1984 BMW 7 Series

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