Question about 1994 Hyundai Sonata

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Hyundai Sonata Timing belt replacment

Refitting timing belt so marks all line up when fitted. Is there a secret to doing this?

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  • 2 more comments 
  • jkr1601 Jun 13, 2008

    2.0 lit, 16 valve, having trouble rolling belt on and keeping marks in correct place

  • jkr1601 Jun 13, 2008

    Thanks guys, took 3 goes but did get everything lined up and the belt on, very difficult but we did it!!

  • Marty marty May 11, 2010

    yup.
    is it 2L or 3L engine size? they are different here...


  • Anonymous Mar 17, 2014

    how to replace drive belts on 2004 hyundai sonata 4cyl

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2 Answers

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Must disable belt tensioner prior to installation of belt, must do this first!

Posted on Jun 13, 2008

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1.Align the timing marks of the camshaft sprockets (on the front and rear sides) and the crankshaft sprocket (At the top dead center position of the No.1 cylinder compression stroke.)
2.Route the timing belt on the crankshaft sprocket, then onto the rear camshaft sprocket.
3.Run the timing belt onto the water pump pulley, the front
camshaft sprocket and the timing belt tensioner.
4.Apply force counterclockwise to the rear camshaft sprocket with tension on the tight side of the belt, check that the timing marks are all aligned.
5.Install the flange.
6.Back off the fixing bolts of the temporarily tightened tensioner one or two turns and tighten the timing belt with the tensioner spring force specified.
7.Using the special tool (09231-33100), turn the crankshaft two turns in the normal rotating direction (clockwise).
NOTE
Turn smoothly, only in a clockwise direction.
8. Readjust the sprocket timing marks and re-tighten the tensioner locking bolts.
9. Measure the belt tension with a belt tension gauge as shown in
the illustration.
Tension force . . . . . . . . . . . . . 260-380 N (57-84 Ibs.)
(New)
CAUTlON
Position the hooks in the tooth bottoms and apply the spindle to the back of the belt.
10. As the mounting bolts of the timing cover are different in size according to location, be sure to locate them .

Posted on Jun 13, 2008

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Trouble replacing timing belt ... setting timing need to know how to line up the marks on the camshaft pulleys with the camshaft and balance shaft .. 1996 hyundai sonata GLS 2.0l DOHC .. gasoline engine


Sorry for the severe delay.
I am personally going back to answer your unanswered question.
I do not know if you still need the answer, but I am going to answer it in case you still do.

Click on the following direct Link. It has the Timing Belt Diagrams with Marks for the Camshaft and Crankshaft that you will need. It also has numerous other helpful diagrams for use.

Again my apologies...
Let me know if this helped, or if you have additional information or questions. Feel Free to contact me at FixYa.com!


http://www.2carpros.com/car_repair_information/year/1996/make/hyundai/model/sonata/1996_hyundai_sonata_timing_belt_diagram_marks.htm

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