1995 Dodge Intrepid Logo
Posted on Jun 13, 2008
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Timing belt cant get the crank pulley off to get to the timing belt

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  • Posted on Jan 04, 2009
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Ok after reading that one I have to intervene...DO IT RIGHT most auto part stores will loan you the right tools for the job. This tool is for the 1995 Dodge Intrepid 3.5L ES engine. AutoZone will loan you the tool part number 39137 HARMONIC BALANCER PULLEY. Also as I have stated before purchase the Miller tool that locks the camshafts left and right in the back of the engine. These are to prevent the everything from rotating so you can back off the bolt that holds the pulley on.

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  • Posted on Jun 13, 2008
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Remove one of the spark plugs, it doesn't matter which one. Make sure the piston is down. Use a screw driver or something in the hole to make sure the piston is in the "down" position. Get some rope that fits into the hole and stuff as much of it as you can into the hole. This rope is now a piston stop. Rotate the engine as you're trying to remove the balancer bolt and the crank should stop when the piston has wedged the rope against the head. At this point, you should be able to break the bolt loose. After the bolt is broken loose, rotate the engine clockwise again far enough to remove the rope. Don't worry, nothing will get hurt.

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(for the 105,000 mile timing belt service)

Part List :
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Procedure:
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-Loosen the crank pulley. If you have an impact wrench or a long breaker bar it makes it easier to remove the bolt. You will also need a special tool crankshaft pulley holder (50mm) (19mm and special tool).

-Remove the side engine mount bracket (5-14mm bolts).

-Remove the crankshaft pulley.

-Remove the oil dipstick & tube (10mm).

-Remove the front & rear 'upper covers' of the timing belt housing, moving the wire harness out of the way first (5-10mm bolts for each cover).

-Remove the lower cover (7-10mm bolts).

-Remove the engine mount bracket that is bolted to the block (3-14mm bolts).

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-Remove the timing belt.

-Before installing a new timing belt, make sure the pulleys, belt guide plate, upper & lower covers are clean and check to see if the crank and cams have rotated (mine did not move).

-The install is the reverse order of removal (make sure you torque everything correctly!)

-The removal of the lock pin in the hydraulic tensioner gave me a little trouble so I used pliers.

-Once the crank pulley is back on, check the lower timing mark (and the cam marks) before the top covers are installed.
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Cant put belt on

  • Raise and suport the front of the vehicle
  • Under the car, use a socket set to remove the belt splash guard from the passenger side.
  • Find the belt tensioner. It's a small pulley (8) below the alternator (1) on a spring loaded pivot.
  • With the palm of your hand, push firmly upward on the tensioner pulley. If that does not work, get on the 15mm nut in the center of the pulley with a wrench for leverage. Acting like you're "tightening" this nut will provide the correct direction of movement to release belt tension.
  • The belt will loosen. While still pushing on the tensioner pulley, unloop the belt from the crank pulley (6) and/or A/C pulley (5). They're the two lower-most pullies.
  • Remove pressure from tensioner pulley
  • From above the engine or below, remove the belt.
  • Re-route new belt as shown in diagram below. Leave only the lower 2 pullies (A/C and crank) out of the loop.
  • Press the tensioner upwards again
  • While holding the tensioner, re-loop the new belt over the A/C and Crank pullies.
  • Remove pressure from tensioner pulley

  • Good luck and hope this helps. 
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