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Re: 1994 ford mustangv6 3.8
Check the EGR tubes for carbon build up. It's not the fact that the EGR valve keeps going bad, the reason that there it thinks it's malfunctioning is the tubes itself will not allow enough flow. Remove them and clean them out the best you can.
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Well, it also came with a V-8. One of those would probably be a lot cheaper. There shouldn't be a lot of extra work in making the change over, and as long as you don't go all crazy you can still get decent mileage from them.
You have a vaccuum leak somwhere, those are tough to find sometimes. An easy way is when you have the car running, spray some brake cleaner or carb/choke cleaner everywhere, the engine does like this stuff and should **** it up at the leak the engine will in turn change it's idle, that is the easiest way to find a vaccuum leak sometimes.
i believe this part you are referring to is the intake manifold. it seems to be a big problem with the older ford mustangs. make sure before you spend the big bucks on it that it's not just the water pump gasket.