You have electrical problem . Doing voltage drop testing on the electrical circuit is the way to find the problem . Do you have ,an know how to use a DVOM - digital volt ohm meter ? Looking at a wiring diagram to know what wires to test ? Plus watching these videos if you have no clue how to do automotive electrical testing . Mastering Voltage Drop Testing with Pete Meier and Jerry Truglia
Electric Testing Techniques You Need to Know
Doing automotive electrical diagnostic's takes special skill's .
getting reallllly frustrated. is the sign that you know nothing about automotive electrical systems . Your best bet take your vehicle to a qualified repair shop.
SOURCE: VW NEW BEETLE HEADLIGHT REPLACE
Try this:
Well, since there are no visible screws anywhere around, how do I get the headlight out? It’s not that hard at all.
SOURCE: HEADLIGHT REMOVAL 2008 VW BEETLE
there's a tab on the plastic ring that you need to pop, and then wiggle the whole light assembly out and disconnect the wires
access for the bulbs is a panel you undo at the back of the light assembly, and the low-beam bulb is the first one you encounter when you reach in. (H1 should be the bulb)
putting it back in requires even more wiggling, as you tighten the plastic ring and lock it in place (pay attention that you get the light back in flush to the body work)
SOURCE: How do I change the passenger side headlight bulb on my 2004 Beetle Conv.
there is a little lever at the back of the headlight just to one side,lift it up and gentle pull the light.this lever is black and can be very tight oil the slides well before you put it back in
SOURCE: headlight installation 2006 Beetle TDI
For the 2006 Beetles
FYI - The bulb for the 2006 is DIFFERENT than the 98-05 beetles
GE - H7 55w
I will start with the tools I used:
(Locking mechanism)
1/4” drive ratchet with a 10” extension and a 5mm socket.
(secondary locking mechanism)
wooden paint stir stick (freebie from your local hardware or paint store) or some long thin stick like a wooden dowel.
Passenger’s Side
This is the easiest of the two as there is not as much in your way of both locking mechanisms. If you shine a light towards the front of the bottom of the light housing inside the engine compartment you will see a small silver pin with a 5mm head that has instructions on how to lock/unlock the primary locking mechanism printed on the black plastic above the pin. Using your 5mm socket and long extension. turn the pin ONLY 1/2 a turn and take care as the pin should turn VERY EASILY. Note that the direction to turn this pin is opposite for the passenger and driver's sides. Now the light housing should be able to move slightly out of it’s seat, but it will not come more than about 1” out of the front of the car. You may have to push on the back of the light housing, as VW puts some sticky sealer around the edge of the light housing in the front. A secondary locking mechanism still holds it in place. If you look a little further back, about 3” - 4”, from the primary locking pin; behind a wrapped wire, a/c line, and the power steering resevoir; you will see a horizontal silver lever, about 3” - 4” in length, pointing towards the front of the car. Using your wooden stick, simply hold this lever down about 1” to 2” and pull out the light housing at the same time. The entire housing should freely and easily come completely out of the front of the car. Take care removing it as there are no wires connected to it and it will fall to the floor if you are not holding on to it. Just open the back of the housing and replace the bulb that is out.
Driver’s Side
This is the most difficult one. The battery location is your enemy. In front of the battery, if you look with a flashlight, you will see the primary locking mechanism. It is the only silver looking pin there with a 5mm head. It looks like the headlamp adjusters on other cars. There are instructions printed on the black plastic above it. You should ONLY turn this 1/2 a turn, and you will NOT need to put much effort into turning it as it should turn very easily. You are not done yet. The entire headlamp assembly should be able to pull out of the fender about 1” now, then it will stop as if something else is holding it. You may have to push on the back of the light housing, as VW puts some sticky sealer around the edge of the light housing in the front. There is a secondary locking mechanism that is just a simple metal lever. If you look on the back of the battery, between the air filter housing and the battery, you should see the end of the small shiny silver lever. Using your wooden stick, simply hold this lever down about 1” to 2” and pull out the light housing at the same time. The entire housing should freely and easily come completely out of the front of the car. Take care removing it as there are no wires connected to it and it will fall to the floor if you are not holding on to it. Just open the back of the housing and replace the bulb that is out.
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