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Where are you spark plugs on a 2006 Ford Fusion. I have changed many vehicles Spark Plugs but Im not familiar with this model and do I have to remove the intake manifold to get to them ???

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  • Toyota Master
  • 6,826 Answers


Inspection & Gapping

Fig. Inspect the spark plug to determine engine running conditions


Removal & Installation

2.3L Engine

  1. Disconnect the negative battery cable.
  2. Remove the 2 nuts, the bolt and the alternator air inlet duct.

    Where are you spark plugs on a 2006 Ford Fusion. - 0996b43f807cb98c.jpg enlargeWhere are you spark plugs on a 2006 Ford Fusion. - enlarge_tooltip.gif_mienlarge_tooltip.gif

    Fig. Remove the 2 nuts, the bolt and the alternator air inlet duct-2.3L engine

  3. Disconnect the 4 ignition coil-on-plug electrical connectors.
    NOTE When removing the ignition coil-on-plugs, a slight twisting motion will break the seal and ease removal. Remove the 4 bolts and the ignition coil-on-plugs.

    WARNING Only use hand tools when removing or installing the spark plugs, or damage can occur to the cylinder head or spark plug.

    NOTE Use compressed air to remove any foreign material in the spark plug well before removing the spark plugs.
  4. Remove the 4 spark plugs.

To install:
  1. Inspect the spark plugs, as outlined in this section.
  2. Adjust the spark plug gap, as necessary, to 1.25-1.35mm (0.049-0.053 in.).
    WARNING Only use hand tools when removing or installing the spark plugs, or damage can occur to the cylinder head or spark plug.
  3. Install the spark plugs and tighten to 12 Nm (9 lb-ft).
    NOTE Apply a small amount of dielectric grease to the inside of the ignition coil-on-plug boots before attaching to the spark plugs.
  4. Install the 4 ignition coils and bolts and tighten to 10 Nm (89 lb-in).
  5. Connect the 4 ignition coil electrical connectors.
  6. Install the alternator air inlet duct and the 2 nuts and the bolt. Tighten to 6 Nm (53 lb-in).
  7. Connect the negative battery cable.

Posted on Oct 12, 2010

  • Duane Wong
    Duane Wong Oct 12, 2010

    3.0L Engines

    NOTE
    The upper intake manifold must be removed to access the RH spark plugs only.

    Remove the upper intake manifold, if removing the RH spark plugs. Refer to the Intake Manifold procedure in the Engine Mechanical Section
    Disconnect the 6 ignition coil-on-plug electrical connectors.
    NOTE
    When removing the ignition coil-on-plugs, a slight twisting motion will break the seal and ease removal.

    Remove the 6 bolts and the 6 ignition coil-on-plugs.
    WARNING
    Only use hand tools when removing or installing the spark plugs, or damage can occur to the cylinder head or spark plug.

    NOTE
    Use compressed air to remove any foreign material in the spark plug well before removing the spark plugs.

    Remove the 6 spark plugs.


    To install:

    Inspect the spark plugs, as outlined in this section.
    Inspect the 6 spark plugs.
    Adjust the spark plug gap, as necessary, to 1.32-1.42mm (0.052-0.056 in.).
    WARNING
    Only use hand tools when removing or installing the spark plugs, or damage can occur to the cylinder head or spark plug.

    Install the 6 spark plugs. Tighten to 15 Nm (11 lb-ft).
    NOTE
    Apply a small amount of dielectric grease to the inside of the ignition coil-on-plug boots before attaching to the spark plugs.

    Install the 6 ignition coil-on-plugs and the 6 bolts. Tighten to 7 Nm (62 lb-in).
    Connect the 6 ignition coil-on-plug electrical connectors.
    If removed, install the upper intake manifold


    3.5L Engine

    Disconnect the negative battery cable.
    If removing the left side spark plugs, disconnect the crankcase vent tube quick connect coupling from the valve cover fitting and position it aside.
    If removing the right side spark plugs, remove the upper intake manifold, as outlined in the Engine Mechanical Section.
    NOTE
    The upper intake manifold must be removed to access the right side spark plugs only.

    Detach the 6 ignition coil-on-plug electrical connectors and unfasten the mounting bolts, then remove the ignition coils from the vehicle. .
    NOTE
    When removing the ignition coil-on-plugs, a slight twisting motion will help break the seal and make removal easier.


    CAUTION
    Only use hand tools when removing or installing the spark plugs, or you can damage the spark plug and/or cylinder head. Never use power tools.


    NOTE
    Use compressed air to remove any foreign material in the spark plug well before removing the spark plugs.

    Remove the 6 spark plugs.




    Fig. Exploded view of the ignition system components-left side shown, right side similar




    To install:

    Adjust the spark plug gap as necessary. The proper spark plug gap is 0.0051-0.0057 in. (1.29-1.45mm).
    Install the spark plugs and tighten to 11 ft. lbs. (15 Nm).
    Apply a little dielectric grease to the inside of the ignition coil-on-plug boots before attaching to the spark plugs.
    Install the 6 ignition coil-on-plugs and the 6 bolts, then tighten to 62 inch lbs. (7 Nm).
    Attach the 6 ignition coil-on-plug electrical connectors.
    If removed, install the upper intake manifold, as outlined in the Engine Mechanical Section.
    If disconnected, position and connect the crankcase vent tube quick connect coupling to the valve cover
    Connect the negative battery cable

  • Steve Morris
    Steve Morris Feb 05, 2014

    thanks thats what i thought some chevys was like that

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