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Secondary air injection system........ vehicle stalls sometimes at lights and doesnt want to start sometimes

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6 Suggested Answers

6ya6ya
  • 2 Answers

SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

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Posted on Jan 02, 2017

  • 883 Answers

SOURCE: vw passat 2000 1.8t front wheel drive

please rate me solved...thanks

DTC P0411/16795: SECONDARY AIR SYSTEM - INCORRECT FLOW DETECTED
Test Requirements
Ensure all fuses are okay, battery voltage is at least 11.5 volts, all electrical accessories are off, A/C is off.
Ensure engine is mechanically sound.
Test Procedure

NOTE
Secondary air system is activated by ECM and blows air into exhaust pipe
upstream of catalytic converter for 100 seconds during a cold start, 41-91°F (5-
33°C). Engine must be cold to perform following test procedure.

1. Ensure fuse and secondary fuse (secondary fuse is 40 amp and is located in fuse holder on top of battery)
are okay. Check hoses and components of Secondary Air Injection System, for damage, loose fit and
improper installation, check vacuum hoses for Secondary Air Injection System. Repair as necessary.
Erase DTC memory. Verify repair. If DTC does not reset, test is complete. Perform ECM relearn
procedure. See TEST DRIVE RELEARN PROCEDURE .
2. Remove engine cover. Disconnect pressure hose from Secondary Air Pump Motor (V101), by pressing
buttons on hose connector. See Fig. 33 . Using scan tool, check Secondary Air Pump Motor (V101) in
scan tool Output Diagnostic Test Mode (Secondary Air Pump Relay activation mode). See OUTPUT
DIAGNOSTIC TEST MODE .
3. Secondary Air Pump Motor (V101) should run in intervals and air should exit pump at hose connection.
If Secondary Air Pump Motor (V101) is okay, go to step 7 . If motor runs and no air exits secondary air
pump motor, replace faulty Secondary Air Pump Motor (V101). Erase DTC memory. Verify repair. Test
is complete. Perform ECM relearn procedure. See TEST DRIVE RELEARN PROCEDURE . If
secondary air pump motor does not run, go to next step.
4. Disconnect Secondary Air Pump Motor (V101) harness connector, install LED test light at secondary air
pump harness connector terminals. Turn ignition on. Using scan tool, activate Secondary Air Pump Motor
(V101) in scan tool Output Diagnostic Test Mode (Secondary Air Pump Relay activation mode). See
OUTPUT DIAGNOSTIC TEST MODE . LED test light at Secondary Air Pump Motor (V101) harness
connector should flash. If LED test light at Secondary Air Pump Motor (V101) harness connector does
not flash, go to next step. If LED test light at Secondary Air Pump Motor (V101) harness connector
flashes, replace faulty Secondary Air Pump Motor (V101). Erase DTC memory. Verify repair. Test is
complete. Perform ECM relearn procedure. See TEST DRIVE RELEARN PROCEDURE .
5. Using DVOM check resistance of Secondary Air Pump Motor (V101) wiring. See appropriate WIRING
DIAGRAM under ENGINE PERFORMANCE in SYSTEM WIRING DIAGRAMS. Resistance should
be a maximum of 1.5 ohms for each reading. Check wiring for short circuit to one another in Secondary
Air Pump Motor (N101) harness connector. Repair as necessary. Erase DTC memory. Verify repair. Test
is complete. Perform ECM relearn procedure.
Secondary Air Pump Motor (N101) wiring is okay, go to next step.
6. Check Secondary Air Pump Relay (J299) and Secondary Air Pump Relay (J299) wiring. See DTC
P0418/16802: SECONDARY AIR PUMP RELAY (J299), MALFUNCTION . Repair or replace as
necessary. Erase DTC memory. Verify repair. Test is complete. Perform ECM relearn procedure. See
TEST DRIVE RELEARN PROCEDURE .
7. Disconnect vacuum hose from Secondary Air Injection Valve (N112) and disconnect pressure hose from
secondary air pump motor, press buttons on pressure hose connector to disconnect pressure hose. See Fig.
34 . Blow lightly into disconnected pressure hose, Combi-Valve should be closed. Connect hand vacuum
pump to disconnected vacuum hose and apply vacuum to Combi-Valve, Combi-Valve should open. If
Combi-Valve opens when vacuum is applied, Combi-Valve is okay. Go to next step. If Combi-Valve
does not open when vacuum is applied, replace faulty Combi-Valve. Erase DTC memory. Verify repair.
Test is complete. Perform ECM relearn procedure. See TEST DRIVE RELEARN PROCEDURE .
8. Check Secondary Air Injection Valve (N112). See DTC P0412/16796: SECONDARY AIR
INJECTION VALVE (N112), ELECTRICAL CIRCUIT MALFUNCTION . Repair as necessary.
Erase DTC memory. Verify repair. Test is complete. Perform ECM relearn procedure.
NOTE: Do not use compressed air to check Combi-Valve.
2000 Volkswagen Passat GLS
2000 ENGINE PERFORMANCE Self-Diagnostics - 1.8L Turbo

Posted on Jun 21, 2008

  • 373 Answers

SOURCE: secondry air injection system malfunction

Hi. I'm reading your request.

Your S10 . has a small fuse box Next to the battery.
1 - air solenoid 10 amp.
1 - air fuse 30 amp.
1 - Mini relay (air relay)

On under hood main fuse block you have.
1 - fuse Engine E 10 amp.

Posted on Jul 12, 2008

  • 18 Answers

SOURCE: Read a PO410 code,1996 850 GLT volvo, secondary

The most common cause is either a bad air pump (under your battery tray) and/or a bad SAS check valve which is connected in to your exhaust next to the firewall in the engine compartment.  It could also be a bad relay for the motor.  Less common, but possible, other bad components are the vacuum solenoid that controls the SAS valve, which is located by the radiator or a broken/leaking vacuum line to or from the solenoid.

You can test the motor by jumping the relay or applying 12v straight to it.  If the motor runs it most likely is not the problem.  If not, it's likely that there is water in it and you should replace both the motor and SAS valve.  The SAS valve is a pain to get unbolted, at least on turbo cars.  You can check the solenoid by just making sure there is vacuum going to the SAS valve a few seconds after starting up the car cold, and checking the lines for any obvious wear in the rubber elbows or breaks in the plastic line.

Posted on Apr 10, 2009

  • 14036 Answers

SOURCE: secondary air injection system malfunction

CHECK AIR PUMP FUSE 25 AMP AND CHECK THE SECONDARY AIR INJECTION PUMP RELAY.IF ALL IS GOOD AIR PUMP HAS A BAD SOLENOID OR THE PUMP IS FAULTY.

Posted on Mar 03, 2010

Molson02536
  • 3854 Answers

SOURCE: secondary air injection system

This is a pump that sits underneath your front bumper on the passenger side. It is about the size of a baseball and has two hoses going into it. I would suggest you replace it yourself as it would cost you about $360.00 if you were to go through the dealer.

Water intrusion is what will typically kill these electric pumps. There is a Technical service bulletin (#04-06-04-015) Regarding this problem, according to the tsb, you will need a new pump and there is a hose assy. #12590627) that has you reroute the pump from future water intrusion or it is guaranteed to fail again.

Although I have had water in the pump I did not see any indication of the inlet hose as the cause. It was suggested that the one way metal check valves ($15.00) that mount to the rt & lt exhaust manifold are worn and allow water from the exhaust to get sucked back into the pump. I first replaced the pump and within a week of dry weather driving the light came back on. I checked the pump and it was again full of water. I just replaced the valves which had deteriorated on the inside. So hopefully this will eliminate the problem. Note - The valves are impossible to remove without removing the 1/2 tubes (held on with 2 nuts) they are attached to the manifold with. The valve threads seize to the tube thread and had to be clamped in a vise to remove - I actually had to hacksaw the valve section to get it off the pipe. Careful as not to damage the threads.

Good luck and try autopartsdirect2you for a new pump and it has life time warranty.

TSB #04-06-04-015 - (Mar 22, 2004)

Condition
Some owners may comment on the check engine light being illuminated. Upon investigation, the technician may find a DTC P0410 indicating that there is a concern in the secondary air injection system.

Cause
Water may have collected in the AIR pump or the vent solenoid and frozen or corroded the pump.

Correction
Replace the AIR pump and install a new inlet hose and solenoid tube assembly using the following procedure:

Prep vehicle.
Raise vehicle on hoist.
Remove shield covering AIR pump.
Remove hose and vacuum lines from pump and solenoid.
Remove AIR pump inlet hose. Do not re-use.
Disconnect electrical connectors from pump and solenoid.
Remove pump mounting bolts and pump.
Transfer isolators from the old pump to the new pump.
Install new AIR pump and bolts to vehicle.

Tighten
Tighten the bolts to 17N·m (12.5 lb ft)

Route new hose assembly up between engine and fender. It should come up near the area between the battery and the coolant bottle.
Connect new inlet hose to pump inlet.
Connect old outlet hose to pump outlet.
Connect electrical connector to pump.
Connect electrical connector for solenoid to connector on the new hose assembly.
Connect the hose with the white nipple to the vacuum source hose.
Connect the remaining hose to the shut off valve.
Install shield covering AIR pump.
Lower vehicle.
Remove coolant reservoir nut nearest the battery.
Route new hose assembly between the battery and the coolant reservoir with the solenoid on top.
Install the solenoid bracket onto the coolant reservoir stud and reinstall the nut back into the vehicle.
Use a wire tie to keep the new hose assembly away from the engine. On four cylinder engines, tie to the AIR outlet hose. On six cylinder engines, tie to an available hole in the radiator fan shroud.

12590627 Hose Assembly - Secondary Air Injection

12568324 Pump, Secondary Air Injection for 2001 L35 + 2000-2003 L43/LN2

12560095 Pump, Secondary Air Injection for 1999-2000 L35

Hope that helps

Posted on Mar 06, 2010

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2 Answers

My 2000 Chevy Malibu won't pass smog because my secondary air systems not ready , any clue?


Yes . GM has had problems with Secondary Air Injection System ! Should have stored DTC - diagnostic trouble code . There is a electric fan motor that pumps air into the exhaust when cold . These systems get water into it causing problems ,an the diverter valve can develop problems as well . I will send a link for a video on testing the system ! Here is a description of the system .
The Secondary Air Injection System (AIR) aids in the reduction of hydrocarbon emissions. During open-loop fuel control, air is injected into the exhaust stream for a specified amount of time. Heat generated from post-combustion oxidation helps the catalytic converter reach operating temperature sooner (referred to as converter lamp off). The following conditions determine pump operation:
?€¢
Start up ECT and IAT must be more than 4.4°C (39.92°F) but less than 30\°C (86°F).

?€¢
Start up BARO must be more than 75 kPa.

?€¢
The start up conditions will operate for 70 seconds or till the vehicle reaches Closed Loop.



How to test an electric air pump P0410 case study How to test an electric air pump P0410 case study

Feb 28, 2016 | Cars & Trucks

1 Answer

I have a service engine soon light on and have hooked up an OBD11 reader to it and got code P0410 pertaining to a secondary air injection problem. hoses are fine, pump is new.


P0410 Oldsmobile - Secondary Air Injection System Malfunction

Possible causes: - Faulty Vacuum hoses damaged
- Faulty Air Pump inoperative
- Air bypass solenoid harness is open or shorted
- Air bypass solenoid circuit poor electrical connection
- Air bypass solenoid leaking/blocked or stuck open/closed
- Air diverter valve leaking/blocked or stuck open/closed

Tech notes: Visually inspect AIR pump and AIR bypass valve harness and connector, if connector are OK, then replaced AIR bypass valve.

When is the code detected? The secondary air injection system does not detect the presence of air in the exhaust when introduced by the secondary air injection system.

Possible symptoms: - Engine Light ON (or Service Engine Soon Warning Light)
- Engine hesitation

P0410 Oldsmobile Description An air pump is used on the vehicle to lower tail pipe emissions on start-up. The Powertrain Control Module (PCM) grounds the Air pump relay control circuit which energizes the Air pump. The PCM also grounds the Air combination valve vacuum control solenoid circuit, which energizes the Air vacuum control solenoid. Vacuum is then applied to both Air combination valve diaphragms which opens the shut off valves. The PCM enables both circuits simultaneously when Air system operations id desired. When the AIR system is active, then Air pump forces fresh air into the exhaust stream in order to accelerate catalyst operation. The AIR combination valves replace the conventional check valves. When the AIR system is inactive the shut off valves prevent air flow in either direction.
P0410 Oldsmobile Secondary Air Injection System Malfunction

May 30, 2015 | 2001 Oldsmobile Intrigue

1 Answer

I replaced my secondary air check valve on my 2001 chevy tahoe but code 1416 still comes up. what else can i check


here is what i found on p1416.



P1416 Chevrolet
P1416 Chevrolet - Secondary Air Injection System Bank 2
Possible causes
- Faulty Secondary Air Injection (AIR) pump
- Secondary Air Injection check valve bank 2
- Secondary Air Injection (AIR) pump electrical circuit fault
- Blocked Secondary Air Injection (AIR) system

When is the code detected?

The P1416 code is set when no O2 sensor voltage change is detected by the Engine Control Module (ECM).


Possible symptoms
- Engine Light ON (or Service Engine Soon Warning Light)


P1416 Chevrolet Description
An Secondary Air Injection (AIR) pump is used on this vehicle to lower tail pipe emissions on start-up. The PCM supplies a ground to the AIR pump relay, which energizes the AIR pump. The Powertrain Control Module (PCM) monitors the HO2S voltages to diagnose the AIR system. During the AIR test the PCM activates the AIR pump during closed loop operation. When the AIR is activated, the PCM monitors the HO2S voltages and short term fuel trim values for both banks of the engine. If the AIR system is operating properly, the HO2S voltages should go low and the short term fuel trim should go high.

Jan 23, 2014 | 2001 Chevrolet Tahoe

1 Answer

Code po 491 and po 492


P0491 Secondary Air Injection System (Bank 1)
P0492 Secondary Air Injection System (Bank 2)
Good luck for you!
OBD2 code reader

Jun 25, 2013 | 2001 BMW 330

1 Answer

Fault code p2260 what is this


Diagnostic Test Code (DTC) P2260 has a standard definition of "Secondary Air Injection System Control "B" Circuit High"

This means that the secondary air injection system has a circuit malfunction that needs to be diagnosed. Your secondary air injection system pumps air into the exhaust system to provide extra oxygen in the exhaust so that any unburned hydrocarbons (gas) can continue to burn as it goes down the exhaust .

This problem can upset the expected/actual signal from the oxygen and/or air fuel sensors and can cause the engine to go into "failsafe", " reduced power" or "limp" mode depending on the strategy/wording used by the vehicle manufacturer. To put it simply, it can indirectly affect the way your engine is running, but not always.

Your engine may be running a lot richer (more fuel added) than you are used to. The failsafe or limp-in modes are usually pretty rich to ensure that the engine will have sufficient fuel to continue running. This could potentially cause the loss of power and possibly even the noise you are experiencing - but then again, maybe not. Again, depending on the manufacturers specific strategy for the particular vehicle.

My recommendation is to properly diagnose and repair the secondary air injection system and see if the other symptoms you are experiencing go away. If they do not, then they are obviously caused by some other problem that will also have to be diagnosed.

Jan 23, 2012 | Jaguar X-Type Cars & Trucks

2 Answers

Obd code of p0411 on a 1999 ford mustang 3.8 v-6 what do I check to correct


That's s failure of the secondary air pump. It'll have to be changed. It's an emissions component meant to help with cold start emissions. It won't cause engine running trouble but at inspection time you'll fail for smog. Change it before then and you'll be fine.

May 16, 2010 | 1999 Ford Mustang Cobra

2 Answers

Car is choking out and dying. Reads P 0411 code. How do I know if its the motor or just the solenoid valve? How can I check to narrow down what actually is causing the problem? It's on a 2000 VW jetta VR6


16795/P0411/001041


if (window.showTocToggle) { var tocShowText = "show"; var tocHideText = "hide"; showTocToggle(); } 16795/P0411/001041 - Secondary Air Injection System: Incorrect Flow Detected Possible Symptoms
  • Malfunction Indicator Light (MIL) ON
Possible Causes
  • Fuel Pump Relay (J17) faulty
  • Hoses/Pipes to/between Components faulty/clogged
  • Secondary Air Injection Pump (V101) faulty
  • Secondary Air Injection Pump Relay (J299) faulty
  • Secondary Air Injection Solenoid Valve (N112) faulty
Possible Solutions
  • Check Fuel Pump Relay (J17)
  • Check Hoses/Pipes to/between Components
    • Check Secondary Air Injection Hoses/Pipes for Carbonization
  • Check Secondary Air Injection Pump (V101)
  • Check Secondary Air Injection Pump Relay (J299)
  • Check Secondary Air Injection Solenoid Valve (N112)

Apr 28, 2010 | 2000 Volkswagen Jetta TDI

2 Answers

1998 328i.. Got a 1421 and 1423 code...not sure where to start...


1997 BMW 328I 2.8L Customer Concern: MIL is on with trouble codes P1421 and P1423, for incorrect secondary airflow on both cylinder banks. Tests/Procedures: 1. Perform a functional test of the Air Injection Reaction (AIR) system. Tee a vacuum gauge into the vacuum hose attached to the diverter valve, located on the cylinder head towards the front of the engine.

2. Allow the vehicle to sit over night. Start the engine (cold) while monitoring the amount of vacuum on the gauge at startup. At temperatures from -10 to 40 degrees Celsius, there should be at least 17 inches of vacuum. At the same time, the AIR pump should run and pump a large volume of air into the exhaust. Potential Causes: A.I.R. Pump
Air Pump Relay
Restricted Cylinder Head
Diverter Valve
Tech Tips: These codes are related to a problem detected in the Secondary Air Injection system. Scan tools with BMW software include a feature to command the AIR pump on and off. The pattern failures for these codes are the AIR pumps due to leaks in the diverter valve and moisture or condensation in the AIR pump.

Possible fix but not all items. Just areas to look at:
Confirmed Fix - A.I.R. Pump - A.I.R. Diverter - A.I.R. Pump, Air Injection Reaction Diverter (AIRD) Valve - Air Injection Reaction Diverter (AIRD) Valve - Check Valve, Secondary Air Pump - Diverter Valve Vacuum Lines

Jul 04, 2009 | 1997 BMW 328

1 Answer

I have a code P0491 coming up on my 2004 Dodge Stratis, this is a secondary fuel injection system and don't know wear to start to correct this.


P0491 Secondary Air Injection System (Bank 1)
This code is not fuel injection but air injection, replace the secondary air injection pump.

Apr 20, 2009 | 2004 Dodge Stratus

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