Question about 2004 Ford Freestar

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2004 Freestar Limited minivan tailgait handle problem

The tailgate handle came off. Got it back on, but it looks like the spring is not in the right position. Any idea where it should go?

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  • rayb403 Jul 12, 2008

    I have the same problem. When I tried to open the tailgate door, the handle came out in my hand. How do I get the door open? How do I repair the handle problem? Another example of Ford . . . Fix Or Repair Daily !

  • Medicnate Jul 13, 2008

    The handle just came off in my wife's hand when she tried to open it. She doesn't know her own strength, hehe. So I fixed it. Here is what I ended up doing. I had to take off the back panel to the rear tail gate. There are a few screws that have to be removed, but the panel pops off pretty easily. In the door locking mechanism there is a small spring that has an end that barely sits in a notch of another piece of metal. This is the sole mechanism that holds the door handle on, once you get in there, you sill understand what I am talking about. To me, it looked like the groove wore down over time and the spring came loose. So I filed the groove a little deeper, hooked it all back together and am hoping for the best. So far, so good, but we are treating the handle with great care.

  • rrnorlando Aug 05, 2008

    Same deal. Handle pulled right out. Will take a look tonight. Appears that nothing broke, at least from looking at the handle currently in my hand. Hopefully this 'spring' hasn't sprung out and away.

  • thebeeskiman Aug 18, 2008

    I have a 2004 Ford Freestar SEL and I have the same problem. Additionally, I can't get the tailgate open as a result. Does anyone know how to get the tailgate open so I can repair the handle?

  • Genghis_Can Dec 02, 2008

    My handle came off my 04 Freestar last night as I tried to open the door. No unusual pressure, it just popped off in my hand. An earlier poster asked about opening the door without the handle - any answers? Can I repair the X*(%@ thing without opening the hatch? TIA.

  • tbell43 Dec 26, 2008

    tailgate handle keeps coming off . how do I fix it???

  • rayb403 May 11, 2010

    Clarification re: same problem rear hatch handle came off. Tha hndle came off when I tried to open the door. Plastic handle simply pulled out of door. Nothing appears to be broken. Something appears to have come out of the two notches in the handle assembly. Thank you. rayb403

  • Zachary Standeford May 11, 2010

    How did your handle come of on you? Were you just attempting to open the gate (same problem) or or did some thing else occur.

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I have had the same problem with my 2005. I don't know how but my 7 year old keeps pulling it off and I took pictures so I know how to do it from now on. It's easy to do without affecting any vital parts, i.e., the spring.

You take the back panel off consisting of 2-9mm screws and 2-philips head screws. Careful pulling the bottom portion off not to rip off any posts.

Once inside there is a grey bar that runs from one side of where the handle belongs to the other. This is the part that has the spring on it. Insert your handle all the way in and once there pry gently the grey bar until its prongs are in place. The spring is located just around the area that is flat coming off the grey bar and has a noticable spot for it. Also, off of the grey bar is a black plastic tab that is supposed to hold the bar from shifting back and forth, but gives easily. So you don't encounter the problem again you might try to gently bend it back to original shape.

Posted on Aug 05, 2008

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I just had the same problem and have the 100000 mile warranty and of course it is not covered - by the sounds of it - it should be a recall item

Posted on Sep 17, 2008

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