Question about 2003 Hyundai Tiburon

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Im trying to take off the duel mass flywheel it has a star pattern nuts holding on cant find the tool to remove it

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You can buy one in any DIY motor parts shop.

Posted on Sep 30, 2010

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1 Answer

Automatic transmission removal


Derrick, yes those bolts must be removed in order to separate the transmission from the flywheel. You can turn the motor clockwise from the bolt that holds in the harmonic balancer in the front of the motor. Use a prybar or flywheel tool, if needed, to hold the flywheel stationary while removing the bolts with a wrench. Careful not to damage teeth on flywheel...DW

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Aug 13, 2013 | Mitsubishi Cars & Trucks

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How do you remove the flywheel


Removing a flywheel can be a aggravating process if you do not know the tricks. The nut which holds the flywheel is on very tightly, and can only be removed by blocking the rotation of the crank shaft with a wrench holding the nut on the blade or by blocking the rotation of the blade. Do not try to hold the flywheel by sticking a crowbar in the teeth, or they might break off. Once you have remove the nut which holds the flywheel in place you will need to gently pry off the flywheel with a crowbar. Keep rotating the flywheel until it can be lifted off easily. Now put the flywheel key somewhere safe. When you want to put the flywheel back on make sure that the key is in the right direction. It is usually marked in some way. :)

Nov 29, 2011 | Cars & Trucks

1 Answer

Clutch replacment


pull the driveshaft, take the bolts out of tranny and loosen hte nuts on tha crossmember. slide the trany back far enough to get to the flywheel bolts, or remove tranny. take out the bolts holding the flywheeland remove old clutch. go to the parts store and get your new clutch and the alignment tool(makes it alot easier)when you put the new clutch in, use the alignment tool to keep the clutch in line with the splines amd toghten the flywheel back up. remove the alignment tool and put your tranny back in .

Dec 10, 2010 | 1996 Nissan King Cab

1 Answer

Clutch is going out need diagram to print out on how to replace it


Here are removal procedures. Can I send reinstall on another ticket? I don't think they will fit in one solution... Tranny REMOVAL

1.8L and 1.9L Engines See Figures 1, 2
  1. Disconnect both battery cables, negative cable first.
  2. Remove the battery and battery tray.
  3. Remove the engine air cleaner tube and the air intake resonator.
  4. Disconnect the speedometer cable at the transaxle.
  5. Remove the slave cylinder line-to- slave cylinder hose retaining clip, then disconnect the slave cylinder line from the slave cylinder hose and plug the hose.
  6. Disconnect the ground strap from the transaxle.
  7. Remove the tie wrap and unplug the three electrical connectors located above the transaxle.
  8. Remove the electrical connector support bracket.
  9. Install Engine Support Bar 014-00750 or equivalent, and attach it to the engine lifting eyes with suitable chains or cables.

a4d73b3.gif


Fig. 1: Install a suitable engine support bar and attach it to the engine lifting eyes-1.8L and 1.9L engines

  1. If equipped, remove the three nuts from the left-hand engine support bracket.
  2. Loosen the mount pivot nut and rotate the mount out of the way.
  3. Remove the three bolts and the left-hand engine support mount.
  4. Remove the two upper transaxle-to-engine bolts.
  5. Raise and safely support the vehicle.
  6. Remove the front wheel and tire assemblies.
  7. Remove the inner fender splash shields.
  8. Drain the transaxle fluid and install the drain plug.
  9. Remove the halfshafts.
  10. Install Transaxle Plugs T88C-7025-AH or equivalent, between the differential side gears.
WARNING Failure to install the transaxle plugs may cause the differential side gears to become improperly positioned. If the gears become misaligned, the differential will have to be removed from the transaxle to align them.
  1. If equipped with the 1.8L engine, remove the intake manifold support bolts and the support.
  2. Remove the starter motor.
  3. Unfasten the gearshift stabilizer bar nut and washers. Remove the stabilizer bar and bracket from the transaxle.
  4. Unfasten the shift control rod-to-transaxle bolt and nut and remove the shift control rod from the transaxle.
  5. Remove both lower splash shields.
  6. Unfasten the transaxle mount-to-crossmember bolts and nuts and remove the lower crossmember (rear engine support).
  7. Position and secure a suitable transaxle jack under the transaxle.
  8. Remove the front transaxle mount and bracket.
630acb3.gif

Fig. 2: Removing the front transaxle mount and bracket-1.8L and 1.9L engines

  1. Remove the lower engine-to-transaxle bolts and slowly lower the transaxle out of the vehicle.

CLUTCH REMOVAL
  1. If the clutch assembly is to be reused, matchmark the pressure plate and the flywheel so they can be assembled in the same position.
  2. Install flywheel holding tool T84P-6375-A or equivalent, in a transaxle mounting hole on the engine and engage the tooth of the holding tool into the flywheel ring gear.

bbecb06.gif


Fig. 1: Install a flywheel holding tool in a transaxle mounting hole on the engine, and engage the tooth of the tool into the flywheel ring gear

  1. Loosen the pressure plate-to-flywheel retaining bolts one turn at a time, in a crisscross pattern, until the spring tension is relieved, to prevent pressure plate cover distortion.
  2. Support the pressure plate and unfasten the retaining bolts. Remove the pressure plate and clutch disc from the flywheel.

If the flywheel shows any signs of overheating (blue discoloration) or if it is badly grooved or scored, it should be refaced or replaced.
  1. Inspect the flywheel, clutch disc, pressure plate, release bearing, pilot bearing and the clutch fork for wear. Replace parts as needed.

Sep 27, 2010 | 1991 Mercury Tracer

2 Answers

How get to flywheel bolts


In the Toyota Pick-ups/Land Cruiser/4Runner 1989-1996 (free register) can find several graphics about this.

Driven Disc and Pressure Plate - REMOVAL & INSTALLATION

(see Figures 1 through 27).

cc66ac3.jpg


CAUTION The clutch driven disc may contain asbestos, which has been determined to be a cancer causing agent. Avoid inhaling any dust from any clutch surface! When cleaning clutch surfaces, use a commercially available brake cleaning fluid. Never clean clutch surfaces with compressed air.
  1. Remove the transmission.
  1. Matchmark the clutch cover (pressure plate) and flywheel, indicating their relationship.
  1. Loosen the clutch cover-to-flywheel retaining bolts one turn at a time in a crisscross pattern. The pressure on the clutch disc must be released GRADUALLY.
  1. Remove the clutch cover-to-flywheel bolts. Remove the clutch cover and the clutch disc.
  1. If the clutch throwout bearing is to be replaced, do so at this time as follows:
  1. Remove the bearing retaining clip(s) and remove the bearing and hub.
  2. Remove the release fork and the boot.
  3. The bearing is press fit to the hub. Turn the bearing by hand while placing it under some pressure; check for freedom of motion and lack of grinding or resistance. The bearing is permanently lubricated and cannot be disassembled or greased.
  4. Clean all parts; lightly grease the input shaft splines and all of the contact points.
  5. Install the bearing/hub assembly, fork, boot, and retaining clip(s) in their original locations.
  1. Inspect the flywheel surface for cracks, heat scoring (blue marks), and warpage. If oil is present on the flywheel surface, this indicates that either the engine rear oil seal or the transmission front oil seal is leaking. If necessary, replace the seal(s). If in doubt concerning the condition of the flywheel, consult an automotive machine shop.
  1. Before installing any new parts, make sure that they are clean. During installation, do not get grease or oil on any of the components, as this will shorten clutch life considerably. Grease or fingerprints may be cleaned with an evaporative cleaner such as the type used on brake linings.

To install:
  1. Position the clutch disc against the flywheel. The long side of the splined section faces the flywheel.
  2. Install the clutch cover over the disc and install the bolts loosely. Align the matchmarks made. If a new or rebuilt clutch cover assembly is installed, use the matchmark on the old cover assembly as a reference.

Whenever the clutch disc is replaced, replacement of the pressure plate (clutch cover) and release bearing is highly recommended.
  1. Align the clutch disc with the flywheel using a clutch aligning tool. These handy tools are available in many auto parts stores at a reasonable price. Do NOT attempt to align the clutch disc by eye; use an alignment tool.
  1. With the clutch aligning tool installed, tighten the clutch cover bolts gradually in a star pattern, as is done with lug nuts. Final tighten the bolts to 14 ft. lbs. (19 Nm).
  2. Apply molybdenum disulfide grease or multi-purpose grease to the release fork contact points, the pivot and the clutch disc splines. Install the boot, fork, and bearing on the transmission input shaft.
  3. Install the transmission.
Hope helped.

Mar 15, 2010 | Toyota Pickup Cars & Trucks

1 Answer

Trying to remove rear brake drum cover,have already adjusted star wheel and still won't remove. what am i doing wrong? for a 93 plymouth grand voyager


  1. Raise and support the rear of the vehicle on jackstands.
  2. Remove the wheels and tire assemblies.
  3. Remove the brake shoe adjusting slot cover from the rear of backing plate.
  4. Insert a thin tool through the adjusting slot and hold the adjusting lever away from the star wheel.
  5. Insert an adjusting tool and back off the star wheel by prying downward with the tool.
  6. Remove the center hub dust cover, nut, washer, brake drum, hub and wheel bearings.
To install:
  1. Inspect the brake lining and drum for wear.
  2. Inspect the wheel cylinder for leakage. Service as required.
  3. Remove, clean, inspect and repack the wheel bearings.
  4. Install the brake drum and tighten the hub nut to 20-25 ft. lbs. (27-34 Nm), then back off the nut until bearing pressure is released.
  5. Retighten the nut finger tight, align the cotter pin hole and install the cotter pin.
  6. Adjust the rear brakes as described in the beginning of this section.

36e0d00.gif
Removing the rear drum adjusting hole cover plug

Oct 07, 2009 | 1993 Plymouth Grand Voyager

1 Answer

How to fit a new clutch into a ford escort 1300cc 1994


1991-96 Models
See Figures 1, 2 and 3
  1. Disconnect the negative battery cable.
  2. Raise and safely support the vehicle.
  3. Remove the transaxle assembly.
  4. If the clutch assembly is to be reused, matchmark the pressure plate and the flywheel so they can be assembled in the same position.
  5. Install flywheel holding tool T84P-6375-A or equivalent, in a transaxle mounting hole on the engine and engage the tooth of the holding tool into the flywheel ring gear.



0900c1528008df86.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Fig. 1: Install a flywheel holding tool in a transaxle mounting hole on the engine, and engage the tooth of the tool into the flywheel ring gear
  1. Loosen the pressure plate-to-flywheel retaining bolts one turn at a time, in a crisscross pattern, until the spring tension is relieved, to prevent pressure plate cover distortion.
  2. Support the pressure plate and unfasten the retaining bolts. Remove the pressure plate and clutch disc from the flywheel.

If the flywheel shows any signs of overheating (blue discoloration) or if it is badly grooved or scored, it should be refaced or replaced.
  1. Inspect the flywheel, clutch disc, pressure plate, release bearing, pilot bearing and the clutch fork for wear. Replace parts as needed.

To install:
  1. If removed, install a new pilot bearing using a suitable installation tool.
  2. If removed, install the flywheel. Make sure the flywheel and crankshaft flange mating surfaces are clean. Tighten the flywheel retaining bolts to 71-76 ft. lbs. (96-103 Nm) on the 1.8L engine or 54-67 ft. lbs. (73-91 Nm) on the 1.9L engine.
  3. Clean the pressure plate and flywheel surfaces thoroughly. Position the clutch disc and pressure plate into the installed position and support them with a dummy shaft or clutch aligning tool. If the clutch assembly is being reused, align the matchmarks that were made during the removal procedure.
  4. Install the pressure plate-to-flywheel retaining bolts. Tighten the bolts in the correct sequence to 13-20 ft. lbs. (18-26 Nm). Remove the alignment tool.



0900c1528008df87.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Fig. 2: Position the clutch disc and pressure plate into the installed position and support them with a clutch aligning tool


0900c1528008df88.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Fig. 3: Tighten the pressure plate-to-flywheel retaining bolts to specification in the sequence illustrated
  1. If the release bearing was removed, lubricate the release fork where it contacts the bearing and install the bearing in the fork.
  2. Install the transaxle assembly.
  3. Lower the vehicle.
  4. Bleed the hydraulic clutch system, if needed.
  5. Connect the negative battery cable.
  6. Road test the vehicle and check the clutch for proper operation.

Sep 30, 2009 | 1994 Ford Escort

1 Answer

Wanting to replace the clutch because it is slipping.


Hope this helps. Best of luck to you!
Greg

Removal & Installation
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Disconnect the negative battery cable.
  3. Remove the transaxle.
  4. Gradually loosen the clutch pressure plate bolts, in a crisscross pattern. Support the pressure plate and remove the bolts. Remove the pressure plate and clutch disc.
  5. Inspect the pilot bearing. If it is worn or damaged and does not turn easily by hand, remove it using a puller/slide hammer.
  6. Check the flywheel surface for scoring, cracks or burning and machine or replace, as necessary.
  7. Install a flywheel holder to keep the flywheel from turning. Loosen the flywheel bolts evenly and gradually in a crisscross pattern. Remove the flywheel.
  8. Inspect the clutch release bearing for wear. Replace it if it sticks or does not turn easily.
  9. Inspect the release fork for wear or damage and replace as necessary.
To install: 7923kg32.gif Structural view of the hydraulic clutch system
7923kg33.gif Exploded view of the clutch assembly
Click to Enlarge
7923kg34.gif Flywheel tightening sequence
7923kg35.gif Pressure plate tightening sequence

  1. Lubricate the release fork fingers and pivot with molybdenum grease and install in the release fork boot.
  2. Install the clutch release bearing on the release fork.
  3. Install a new pilot bearing in the flywheel, if removed.
  4. Be sure the flywheel mounting surface and the crankshaft or eccentric shaft mounting surfaces are clean. Remove any old sealant from the flywheel bolt hole threads and the flywheel bolts.
  5. Install the flywheel.
  6. Apply sealant to the flywheel bolt threads and install them hand-tight. Install the flywheel holding tool. Tighten the bolts, in a crisscross pattern, to 71–76 ft. lbs. (96–103 Nm).
  7. Apply a small amount of molybdenum grease to the clutch disc splines and install the clutch disc on the flywheel, spring side toward the transaxle. Install a suitable alignment tool in the pilot bearing to position the clutch disc.
  8. Install the clutch pressure plate, aligning the dowel holes with the flywheel dowels.
  9. Install the pressure plate bolts and gradually tighten, in a crisscross pattern to 20 ft. lbs. (26 Nm). Remove the alignment tool.
  10. Install the transaxle.

May 20, 2009 | 2004 Kia Rio

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