Question about 2000 Ford Expedition

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EGR flow in our 2000 Ford Expedition is insufficient. What does this mean?

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  • cheap repair Sep 27, 2010

    The EGR or passages are clogged.



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Exhaust gas recirculation flow reduced. Could be caused by valve or gunk in the flow path. I'll paste a little bit about troubleshooting below. If you need specific instructions for repairing your system, please reply with your engine size/type.

The Exhaust Gas Recirculation (EGR) system is designed to reintroduce exhaust gas into the combustion chambers, thereby lowering combustion temperatures and reducing the formation of Oxides of Nitrogen (NO x ).
The amount of exhaust gas that is reintroduced into the combustion cycle is determined by several factors, such as: engine speed, engine vacuum, exhaust system backpressure, coolant temperature, throttle position. All EGR valves are vacuum operated. The EGR vacuum diagram for your particular vehicle is displayed on the Vehicle Emission Control Information (VECI) label.
The EGR system is Differential Pressure Feedback EGR (DPFE) system, controlled by the Powertrain Control Module (PCM) and composed of the following components: DPFE sensor (also referred to as the backpressure transducer), EGR Vacuum Regulator (EVR) solenoid, EGR valve, and assorted hoses.


DPFE Sensor

  1. Disconnect the pressure hoses at the DPFE sensor.
  2. Connect a hand vacuum pump to the downstream pickup marked REF on the sensor.
  3. Using a multimeter, backprobe the SIG RTN circuit at the DPFE connector.
  4. With the ignition ON , signal voltage should be 0.20-0.70 volts.
  5. Apply 8-9 in. Hg of vacuum to the sensor. Voltage should be greater than 4 volts.
  6. Quickly release the vacuum from the sensor. Voltage should drop to less than 1 volt in 3 seconds.
  7. If the sensor does not respond as specified, check the power and ground circuits.
  8. If power and ground circuits are functional, the sensor is faulty.

EGR Valve Control Solenoid
  1. Remove the EVR solenoid.
  2. Attempt to lightly blow air into the EVR solenoid.
    1. If air blows through the solenoid, replace the solenoid with a new one.
    2. If air does not pass freely through the solenoid, continue with the test.

  3. Apply battery voltage (approximately 12 volts) and a ground to the EVR solenoid electrical terminals. Attempt to lightly blow air, once again, through the solenoid.
    1. If air does not pass through the solenoid, replace the solenoid with a new one.
    2. If air does not flow through the solenoid, the solenoid is OK.

  4. If the solenoid is functional but the problem still exists, check the power and ground circuits.

EGR Valve
  1. Install a tachometer on the engine, following the manufacturer's instructions.
  2. Detach the engine wiring harness connector from the Idle Air Control (IAC) solenoid.
  3. Disconnect and plug the vacuum supply hose from the EGR valve.
  4. Start the engine, then apply the parking brake, block the rear wheels and position the transmission in Neutral.
  5. Observe and note the idle speed.

If the engine will not idle with the IAC solenoid disconnected, provide an air bypass to the engine by slightly opening the throttle plate or by creating an intake vacuum leak. Do not allow the idle speed to exceed typical idle rpm.
  1. Using a hand-held vacuum pump, slowly apply 5-10 in. Hg (17-34 kPa) of vacuum to the EGR valve nipple.
    1. If the idle speed drops more than 100 rpm with the vacuum applied and returns to normal after the vacuum is removed, the EGR valve is OK.
    2. If the idle speed does not drop more than 100 rpm with the vacuum applied and return to normal after the vacuum is removed, inspect the EGR valve for a blockage; clean it if a blockage is found. Replace the EGR valve if no blockage is found, or if cleaning the valve does not remedy the malfunction.

Posted on Sep 27, 2010

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  • Ford Master
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It means that the DPFE sensor is probably no good. These are a well known to fail. The easiest way to check them is with a scan tool. Key on engine off the voltage should be less that a volt. Unplugged you should see 5 volts. With the engine running apply vacuum to the EGR valve. The engine should start to run ruff or even stall and the DPFE voltage should rise.

If the engine stalls and the voltage does not rise than the DPFE is bad (make sure you check the 2 hose in between the sensro and the EGR tube. If they are cracked or melted those need to be replaced first.

If the engine doesn't stall than the EGR passages are plugged, almost never happens.

Its a pretty safe bet that the sensor is bad but it could always be something else.

Posted on Sep 27, 2010

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Catylitic converters stopped up i just went thru the same thing on my1997 ford expidition insufficient flow thru egr

Posted on Jun 20, 2013

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Where is the egr valve on a 99 Ford expedition

The EGR valve is in a very difficult spot to work on. If the EGR is bad it will set off the check engine light and make the vehicle run rough or stall at idle. It really doesn't make it run rough while driving or accelerating. What are the conditions when the car runs rough?

Mar 01, 2014 | 1999 Ford Expedition

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On your EGR tube you have two hoses coming off of it. If you put them on in reverse you will get a code of insufficient flow. I put headers on and replaced EGR tube and valve and the flow sensor and that's the code that I received switched the hoses and solved the code

Feb 26, 2013 | 2000 Ford Expedition

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Check engine light code P0401 98 Ford expedition

OBD-II Trouble Code P0401 - Insufficient EGR Flow

EGR stands for Exhaust Gas Recirculation. It is part of the vehicle emmissions system, and is used to reduce combustion temperature and pressure to control Oxides of Nitrogen. There are generally three parts to the EGR system: the EGR valve, an actuator solenoid, and a differential pressure sensor EGR (DPFE). These things work together to deliver the correct amount of recirculation based on engine temperature, load, etc. The P0401 code means that OBD detected an insufficient amount of EGR. You may notice drivability problems such as pinging (a.k.a. pre-ignition knock) when the engine is under load or the vehicle is at higher speeds. There may also be other symptoms.

A code P0401 most likely means one or more of the following has happened:
The DPFE (differential pressure feedback EGR) sensor is faulty and needs to be replaced
There is a blockage in the EGR (tube), most likely carbon buildup
The EGR valve is faulty
The EGR valve may not be opening due to a lack of vaccuum

Check it and keep us updated. Hope this helps (remember to rating this free answer).

Oct 13, 2011 | 1998 Ford Expedition

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Exhaust recircuulation flow insufficient detected-p0401.

Can you give me a code number. Also the egr ports plug in the elbow the valve is bolted to. Remove the elbow and clean the ports.

Mar 15, 2009 | 2000 Ford Expedition

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Egr valve insufficient flow detected

You probably pulled a code p0401, insufficient egr flow. Your DPFE sensor is more than likely at fault. There has been a lot of trouble with these sensors. Then reset CEL or disconnect battery for 5 minutes.

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