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I need diagram to replace 2003 chevy 2500hd power steering pump

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  • Chevrolet Master
  • 17,970 Answers

What engine sizes there?
4.3 4.8 5.0 5.3L etc etc.

Posted on Sep 14, 2010

  • ZJ Limited
    ZJ Limited Sep 14, 2010

    This its from Repair Guide to generic 4.8L, 5.3L, 6.0L, 6.6L & 8.1L Engines





    1. Before servicing the vehicle, refer to the Precautions section.


    2. Remove or disconnect the following:


      Upper radiator fan shroud, if necessary

      Drive belt
      Pulley.
      Nut and clamp retaining the filler neck to the power steering pump, if equipped



    3. Place a drain pan under the pump. Remove the hoses from the pump.


      Bolts from the rear of the pump

      Bolts from the front of the pump
      Pump from the vehicle









      http://repairguide.autozone.com/znetrgs/...">



      Fig. Power steering pump-4.8L, 5.3L and 6.0L engines shown (click for zoom)









    To install:





    1. Install or connect the following:


      Power steering pump

      Bolts to the front and the rear of the pump. Tighten the bolts to 37 ft. lbs. (50 Nm)
      Hoses to the pump. Tighten the nut to 20 ft. lbs. (28 Nm)
      Nut and clamp retaining the filler neck to the power steering pump, if equipped
      Pulley. Install the pulley with 0.020 in (0.5 mm) play
      Drive belt
      Upper radiator shroud.






    2. Fill and bleed the power steering system.







    1. Before servicing the vehicle, refer to the precautions in the beginning of this section.


    2. Remove or disconnect the following:


      Upper radiator fan shroud, if necessary

      Drive belt
      Pulley.
      Nut and clamp retaining the filler neck to the power steering pump, if equipped





    3. Place a drain pan under the pump. Remove the hoses from the pump.


      Bolts from the rear of the pump

      Bolts from the front of the pump
      Pump from the vehicle









      http://repairguide.autozone.com/znetrgs/...">



      Fig. Power steering pump-4.8L, 5.3L and 6.0L engines shown









    To install:





    1. Install or connect the following:


      Power steering pump

      Bolts to the front and the rear of the pump. Tighten the bolts to 50 Nm (37 ft. lbs.)
      Hoses to the pump. Tighten the nut to 28 Nm (20 ft. lbs.)
      Nut and clamp retaining the filler neck to the power steering pump, if equipped
      Pulley. Install the pulley with 0.5 mm (0.020 in) play
      Drive belt
      Upper radiator shroud.





    2. Fill and bleed the power steering system.




    4.3L Engine



    1. Before servicing the vehicle, refer to the Precautions section.


    2. Disconnect the hoses at the pump. When the hoses are disconnected,
      secure the ends in a raised position to prevent leakage. Cap the ends
      of the hoses to prevent the entrance of dirt.



    3. Cap the pump fittings.


    4. Loosen the belt tensioner.


    5. Remove the pump drive belt.


    6. Remove the pulley with a pulley puller such as J-29785-A.


    7. Remove the following fasteners front mounting bolts


    8. Lift out the pump.




    To install:





    1. Observe the following torque:


      Front mounting bolts: 37 ft. lbs. (50 Nm)






    2. Install the pulley with J-25033-B.


    3. Install the drive belt.


    4. Install the hoses.


    5. Fill and bleed the system.







    1. Before servicing the vehicle, refer to the Precautions section.


    2. Disconnect the hoses at the pump. When the hoses are disconnected,
      secure the ends in a raised position to prevent leakage. Cap the ends
      of the hoses to prevent the entrance of dirt.



    3. Cap the pump fittings.


    4. Loosen the belt tensioner.


    5. Remove the pump drive belt.


    6. Remove the pulley with a pulley puller such as J-29785-A.


    7. Remove the following fasteners front mounting bolts


    8. Lift out the pump.



    To install:





    1. Observe the following torque:


      Front mounting bolts: 37 ft. lbs. (50 Nm)





    2. Install the pulley with J-25033-B.


    3. Install the drive belt.


    4. Install the hoses.


    5. Fill and bleed the system.



    Hope helps.

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