Question about 1996 Dodge Ram

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Belt bypass too small

Autozones belt to bypass too small. Any ideas? I have a 1994 Dodge Ram B350 Van with the 5.9L. The A/C compressor locked up and the belt routing diagram shows an optional "without a/c" routing. I bought a dealer belt and an Autozone belt (90.5"), but they were too short. It appears I need a 7-rib 92.5" belt to be able to bypass the a/c. Does anyone know if the pulleys on the waterpump, tensioner, idler, crank, or power steering would be a different size whether you had a/c or not? Additional Details - These vans were available without AC. Why spend $300+ as well as fixing all of the other a/c lines that have rusted out when according to the dealership a $30 belt is supposed to work. This van is used for our church transportation, so budget is a big issue.

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I had the exact same problem. The belt specified is absolutely too small. I went with a 92" belt from Autozone and it is still working fine.

Posted on Nov 05, 2008

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Yes, there could be an "a/c delte" pulley out there that would go where the compressor was. double check that you are routing the belt right. all other pullies are the same. maybe your diagram is wrong or you are misinterpreting. (it happens to everyone) if you still can't get it, you can wrap a peice of string around all the pullies, measure the string, and ask for that size belt.

Posted on May 15, 2008

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