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Posted on Sep 12, 2010
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The caliper will not come off. It seems like something is holding it on but the two bolts are out

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  • Expert 40 Answers
  • Posted on Sep 12, 2010
Anonymous
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Joined: Sep 12, 2010
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Remove the hose from caliper, push the piston back with a beefy screwdriver. replace the caliper and hose assy. with new pads

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Need to know bolt size for 1988 883 sportster . Bolt that holds pads. Caliper pin? Need data to drill out frozen bolts

You might want to find a local machine shop that has an ultra sound extractor. The only way I have found to guarantee not to damage the caliper, or whatever part you have something broken off in. Since the caliper is aluminum and the bolt is steel it is very easy to ruin the caliper trying to drill out the bolt.
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Slide pin lubrication

the calipers are in two sections
one section bolts onto the stub axle with 2 bolts and at the top of that section will be 2 bolts ( shafts) that are bolted to that mounting bracket
those bolts allow the caliper to slide so that the caliper can self center for equal pressure on each disc pad
there is normally a small rubber seal ( accordion shape) between the caliper body and the mounting bracket to keep dirt and water out but these fail and the slide section rusts onto the shafts
removing those bolts will be difficult as they will be rusted the full length of the slide but if you want the brakes to work properly it has to be done
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Nothing. On the front disk there are only two bolts that hold the caliper in place. Once they are all the way out it is just a matter of wiggling and pressure to remove the caliper. The rear calipers are also held on with 2 bolts but because of the way the brake line attaches you also have to remove that to remove the caliper.
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