2003 Ford F150 Regular Cab
Problem for Ford 2003 F150 Regular Cab

F150 Front-end noise




By Rogers - usenet poster

" "
I recently purchased a 1996 4x4 Ford F150. I had only driven it about 500
miles when a terrible creaking/clunking sound developed from the
front-end. I took it in to the dealer and was informed that Ford had
issued a service bulletin on this problem. Later that day when I came to
pick it up, they mentioned something about alignment shims and tightening
some bolts. But, they said, the problem might come back. Well it did. I
took it in again and they informed me that maybe Ford just didn't know how
to fix the problem. Well apparently they have no clue. On the drive home
from the second fix, the creaking came back. The question is, what do I
have to do to get this problem fixed permanently? And how do I deal with
Ford service department to make sure that I don't have to go back 50 more
times?

Any and all help will be greatly appreciated.

Brian

Same Problem

Mar 03, 2009

-   same noise....check the ball joints-   Guest

Sep 22, 2008

-   I have the same problem but on 96 F-150 Extended cab 2 wheel drive.-   Wild Bill6

Solution #1

posted on Sep 21, 2008
Not Rated)

Guest

Rank: Apprentice 
Rating: 0%, 0 votes
its a ford what do you expect!!!!!!

Solution #2

posted on Aug 30, 2008
Not Rated)

aichare

Rank: Master 
Rating: 77%, 7 votes
Hi, Do you know what your mechanic is shiming?

I have a creak during the cold months in my front end. ( 96 4x4 F150 ) It is the coil spring/shock bracket rubbing on the frame. The engineers used rivits? Seems these don't hold it tight enough. I thought about replacing those with bolts but I'm not too bothered by it.

If you're not sure what the problem is you can take a look around those rivits or where the bracket meets the frame for wear. There may be a safety recall on it too. If you're hearing a cluck it should be noticable.... Good luck.
Comments:

Aug 30, 2008

- OOOOPS
Cluck = Clunk
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Solution #3

posted on May 14, 2008
Not Rated)

Rogers

Rank: Apprentice 
Rating: 0%, 0 votes
Brian,
This doesn't really solve your problem... but here's a list of TSB's
from

http://www.alldata.tsb.com/TSB/20/962017...

By the way, Ford's customer assistance center e-mail address is

Patrick Assouad

Bulletins for 1996 Ford Truck F 150 4WD Pickup V8-302 5.0L

Service
Bulletins

TSB Issue Date TSB Title
1. 96164 JUL 96 Ford's Position On Propylene Glycol
Coolant
2. 96162 JUL 96 Long Crank/Stall After Hot Soak
3. 96163 JUL 96 Wire Harness Terminal Repair Kit and
Splice Procedure
4. 96156 JUL 96 A/C System Service TSB List
5. 961516 JUL 96 E4OD Parts Usage Chart
6. 96155 JUL 96 Filtering Refrigerant After Replacing
A/C Compressor
7. 961511 JUL 96 Frame Rivet Replacement with Bolts -
Service Tip
8. 96152 JUL 96 Hard Start/Stall After 1-4 Hour Soak
9. 961513 JUL 96 MIL On, DTC P0420 Present, No Symptoms
10. 961422 JUL 96 Clunking or Grunting Noise During
Accel/Stop
11. 961417 JUL 96 MIL On, DTC P0420 With No Driveability
Concerns
12. 96144 JUL 96 Musty and Mildew Type Odors - Service
Procedure
13. 961312 JUN 96 Clunking or Grunting from Driveline
14. 96129 JUN 96 Chatter During Turns After Extended
Highway Driving
15. 961212 JUN 96 Chucking, Squeak, or Rattle When Going
Over Bumps
16. 96115 MAY 96 Clunk Noise From Ball Joints
17. 96111 MAY 96 Service Tip - Introduction of New Lock
Design
18. 96107 MAY 96 California Reformulated Gasoline
(CARFG) Service Tip
19. 96106 MAY 96 NGS Tester - Incorrect Display During
Diagnostics
20. 9691 APR 96 Paint - 'RAPGARD' - Paint Protection -
Service Tip
21. 96813 APR 96 A/C - Insufficient Cooling - Incomplete
Air Door Travel
22. 96819 APR 96 E4OD Internal Part Usage Chart
23. 96812 APR 96 Malfunction Indicator Lamp On, Code
P0125, No Symptoms
24. 96715 MAR 96 Locks - New Designed Locksets - Service
Tip
25. 96728 MAR 96 Transmission - Reverse Clutch Piston
and Seal Usage
26. 96711 MAR 96 Transmission - Unique Case With
Low/Reverse Spacer
27. 9669 MAR 96 Malfunction Indicator Lamp Illuminated
28. 9665 MAR 96 Transmission - # 9 Thrust Bearing -
Service Tip
29. 96611 MAR 96 Transmission - Unique Parts - Service
Tip
30. 9654 FEB 96 Fuel - Information of Gasoline -
Service Tip
31. 96517 FEB 96 Hooting Noise From Engine Compartment
32. 96516 FEB 96 Malfunction Indicator Lamp Illumination
- Code P1742
33. 96411 FEB 96 Frame - Popping/Creaking noise
34. 96418 FEB 96 Noise and/or Self Engagement of
Automatic Hubs
35. 9637 JAN 96 Fuel Pump Buzz/Whine Through Radio
Speaker
36. 96322 JAN 96 New Design Elastromeric Gaskets for
Transmission
37. 9624 JAN 96 Snowplowing with Air Bag - General
Information
38. 9622 JAN 96 Wire Harness - New Terminal Repair Kit
39. ATRATB356 JAN 96 No Cooler Flow
40. ATRATB328A JAN 96 Redesigned - Intermediate Servo Piston
41. ATRATB358 JAN 96 Valve Body Cross Leaks
42. 952513 DEC 95 Direct Clutch Plate Usage Chart -
Service Tip
43. 95253 DEC 95 Identification /Non-Ford Approved
Refrigerants
44. 95259 DEC 95 Pull Or Drift Left - Radius Arm
Replacement
45. 95242 DEC 95 Filtering Refrigerant After A/C
Compressor Replaced
46. 95244 DEC 95 Loose Fitting Door Lock Cylinder in
Replacement Door
47. 95247 DEC 95 Windshield Washer and Coolant
Reservoirs Loose
48. 95231 NOV 95 Color Chart - Aftermarket Supplier List
49. 952314 NOV 95 Intermediate Band Apply Servo Assembly
- New Design
50. 95227 NOV 95 Identification Of Non-Ford Approved
Refrigerants
51. 95198 SEP 95 Engine In Limited Operating Strategy
When Tester Is Used
52. ATRATB296 JAN 95 Intermediate Accumulator Regulator
Filter and Spring
53. 9244 FEB 92 Overview of EEC-IV Self-Test Codes and
MIL Service Tips
54. ATRATB078 NOV 91 How To Use A Pressure Gauge - Automatic
Trans.
55. ATRATB028 OCT 90 Engine Testing With A Vacuum Gauge -
Auto Trans.
56. ATRATB9002006 FEB 90 Automatic Transmission Fluid
57. ATRATB8930 OCT 89 Automatic Transmission Math Part 2
58. ATRATB8927 SEP 89 20 Steps To successful Auto
Transmission Repair
59. ATRATB8923 AUG 89 Automatic Transmission Math Formulas
60. ATRATB8754 SEP 87 All Automatics - Front Bushing Wear
61. ATRATB8748 AUG 87 Metal Sealing Rings - Automatic
Transmissions

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