Question about 1991 Buick LeSabre

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Removing lower pulley - 1991 Buick LeSabre

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Take off front right wheel remove splash guard and break the bolt lose using a breaking bar and use a puller to pull the lower pully or hemonica banlancer

Posted on Sep 12, 2010

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How do you remove the crankshaft dumper pully?


Published: 11-May-2011
Engine - V8 4.4L Petrol - Crankshaft Pulley
In-vehicle Repair
Special Tool(s)

Holding Tool Crankshaft Pulley
303-893(LRT-12-080)
Adapter
303-191-03
Bolts and spacers
303-191-04
Remover, crankshaft pulley
303-588
Remover, crankshaft seal
303-D121
Installer, crankshaft seal
303-1100
Adapter - Crankshaft seal installer
303-1100-01 Removal
  1. Disconnect the battery ground cable.
    For additional information, refer to: Specifications (414-00 Battery and Charging System - General Information, Specifications).
  1. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. Raise and support the vehicle.
  1. Remove the accessory drive belt.
    For additional information, refer to: Accessory Drive Belt (303-05B Accessory Drive - V8 4.4L Petrol, Removal and Installation).

  1. Remove the cooling fan shroud.
    • Release 2 clips from the cooling fan lower shroud.
    • Release and remove the cooling fan lower shroud from the cooling pack.

  1. Using the special tools, retain the crankshaft pulley.
  1. CAUTION: Under no circumstances should the crankshaft setting peg, 303-645, be used in the following operations, to restrain the crankshaft. NOTE: The crankshaft pulley retaining bolt will be very tight.
    Remove the crankshaft pulley retaining bolt.
    • Discard the bolt.
  1. Remove the special tools.

  1. Using the special tools, remove the crankshaft pulley.
    • Collect the locking ring.
  1. Remove the special tools from the crankshaft pulley.

  1. Using the special tool, remove the crankshaft front seal.
    • Remove the outer section of the seal.
    • Repeat the process to remove the inner section of seal.
  1. Check the crankshaft damper pulley and locking ring for damage.
Installation
  1. Clean all the crankshaft pulley mating faces.

  1. Using the special tools, install the crankshaft front seal.
    • Lubricate the seal with clean engine oil.
    • Use the discarded crankshaft bolt with the service tool.
  1. Install the crankshaft pulley.
    • Lubricate the seal with clean engine oil.
  1. Install the crankshaft pulley locking ring.
  1. CAUTION: The screw thread in the crankshaft pulley must be cleaned out before installing a new crankshaft pulley bolt. Install, but do not tighten, the new crankshaft pulley bolt.
  1. CAUTION: Under no circumstances should the crankshaft setting peg, 303-645, be used in the following operations, to restrain the crankshaft. Using the special tools, retain the crankshaft pulley.
    • Tighten the crankshaft pulley bolt to 380 Nm (280 lb.ft).
  1. Remove the special tools.
  1. Install the cooling fan lower shroud.
  1. Install the accessory drive belt.
    For additional information, refer to: Accessory Drive Belt (303-05B Accessory Drive - V8 4.4L Petrol, Removal and Installation).
  1. Connect the battery ground cable.
    For additional information, refer to: Specifications (414-00 Battery and Charging System - General Information, Specifications).

Jan 27, 2016 | 2006 Land Rover Range Rover Sport

Tip

2004 Pilot timing belt replacement



(for the 105,000 mile timing belt service)

Part List :
-Timing belt: 14400-P8A-A02
-Adjuster automatic (hydraulic tensioner): 14520-P8E-A01
-Adjuster - timing belt: 14510-PGE-A01
-Idler pulley - timing belt: 14550-P8A-A01 (OR) 14550-PGE-A01 (there are 2 numbers listed)
-Alternator/Compressor belt: 38920-P8F-A02
-Power steering belt: 56992-P8A-A01
-O-RING (8.8X1.9): 91302-GE0-000
-Fender trip clips (X7): 91501-S04-003

Special Tools Needed:
Honda Crankshaft Pulley Removal Tool
3/4" breaker bar

Procedure:
-Remove tire and place the Pilot on a jack stand.

-Remove the clips holding the fender liner and lower splash shield in place (x7) and fold them out of the way.

-Make sure the #1 piston is on top dead center using the marks on the crank pulley and lower timing belt cover (19mm in the crank pulley).

-Remove the Alternator-Compressor belt (14mm boxend) & Power Steering belt. (2-12mm and 1-12mm tensioner bolt)

-Loosen the crank pulley. If you have an impact wrench or a long breaker bar it makes it easier to remove the bolt. You will also need a special tool crankshaft pulley holder (50mm) (19mm and special tool).

-Remove the side engine mount bracket (5-14mm bolts).

-Remove the crankshaft pulley.

-Remove the oil dipstick & tube (10mm).

-Remove the front & rear 'upper covers' of the timing belt housing, moving the wire harness out of the way first (5-10mm bolts for each cover).

-Remove the lower cover (7-10mm bolts).

-Remove the engine mount bracket that is bolted to the block (3-14mm bolts).

-Remove the hydraulic tensioner (2-10mm bolts).

-Remove the tensioner pulley (you will reuse the inner sleave) (14mm bolt).

-Remove the idler pulley bolt (14mm bolt with thread locker on it) (I used Loctite 242 during the reinstall because I had it on the shelf).

-Remove the timing belt.

-Before installing a new timing belt, make sure the pulleys, belt guide plate, upper & lower covers are clean and check to see if the crank and cams have rotated (mine did not move).

-The install is the reverse order of removal (make sure you torque everything correctly!)

-The removal of the lock pin in the hydraulic tensioner gave me a little trouble so I used pliers.

-Once the crank pulley is back on, check the lower timing mark (and the cam marks) before the top covers are installed.

on Oct 13, 2014 | 2004 Honda Pilot

1 Answer

4cyl 2000 honda accord engine stalls while idling, recently died and will only start for short periods... possible problems/solutions?


check for spark and fuel after it dies.

If there is spark but no fuel, then the fuel pump may be bad or a clogged fuel filter.

If there is fuel but not spark, then the ignition control module or the ignition coil could be bad.

Also, check that the timing belt is timing the engine correctly.
Timing Belt & Balancer Belt

Removal & Installation

2.3L Engine

To Remove:



  1. Record anti-theft code for radio.
  2. Disconnect battery negative cable then positive cable.






    honda-03-23-3542.gif



  3. Turn crankshaft pulley until TDC is achieved.
  4. Raise and safely support vehicle.
  5. Remove front tire assembly.
  6. Remove splash shield.
  7. Remove power steering belt.
  8. Remove alternator and alternator bracket.
  9. Safely support engine under oil pan.





    Upper bracket removal
    honda-03-23-3420.gif



  10. Remove stop, detach ground cable and remove upper bracket.
  11. Remove cylinder head cover.
  12. Remove upper cover.
  13. Remove dipstick and tube assembly.
  14. Remove crankshaft pulley.
  15. Remove adjusting nut rubber seal and remove lower cover.





    Timing belt/balancer belt removal
    honda-03-23-3544.gif



  16. Loosen adjusting nut 1 turn.
  17. Push up on balancer belt tensioner to relieve belt tension.
  18. Push down on timing belt tensioner to relieve belt tension.
  19. Tighten adjusting nut 1 turn.
  20. Remove balancer belt and timing belt.


To Install:


NOTE: Clean balancer belt drive pulley, timing belt pulleys and
upper/lower timing cover prior to belt installation.








honda-03-23-3425.gif






  1. Set timing belt drive pulley to TDC by aligning dimple on pulley with dimple
    on oil pump.






    honda-03-23-3426.gif



  2. Set camshaft pulley to TDC so that "UP" mark is at top and grooves align
    with top of cylinder head.





    Timing belt installation
    honda-03-23-3549.gif



  3. Starting with driver pulley, install timing belt in a counterclockwise
    sequence.
  4. Loosen and ten retighten adjusting nut.
  5. Install balancer belt drive pulley.
    NOTE: Inspect rubber seal on lower cover and replace as necessary.

  6. Install lower cover.
  7. Install crankshaft pulley and bolt.
  8. Rotate crankshaft pulley counterclockwise several times to seat belt.
  9. Loosen adjusting nut 1 turn.
  10. Rotate crankshaft counterclockwise 3 teeth on camshaft pulley.
  11. Tighten adjusting nut to 33 ft lb (44 Nm).






    honda-03-23-3542.gif



  12. Turn crankshaft pulley until TDC is achieved.






    honda-03-23-3426.gif



  13. Ensure that camshaft pulley "UP" mark is at top and grooves align with top
    of cylinder head.
  14. Remove crankshaft pulley and lower cover.
  15. Rotate crankshaft to TDC again and lock timing belt adjuster arm with a 6 mm
    timing cover bolt.
  16. Loosen adjuster nut 1 turn and ensure that belt tensioner freely moves.
  17. Push tensioner up and tighten adjusting nut.





    Balancer shaft alignment
    honda-03-23-3556.gif



  18. Remove bolt and washer from maintenance hole.
  19. Using a 6 X 100 mm bolt, scribe a mark 2.9 in (74 mm) from end.
  20. Insert bolt into maintenance hole and hole in balancer shaft.
  21. Install bolt up to scribed line.





    Balancer shaft alignment
    honda-03-23-3557.gif



  22. Align groove on balancer shaft with pointer on oil pump housing.
  23. Install balancer belt and loosen adjusting nut 1 turn to tension.
  24. Retighten bolt.





    Balancer shaft alignment
    honda-03-23-3556.gif



  25. Remove bolt from maintenance hole and install bolt and washer. Tighten to
    22 ft lb (29 Nm).
  26. Reinstall crankshaft pulley.
  27. Loosen adjusting nut 1 turn.
  28. Rotate crankshaft pulley counterclockwise 1 turn and tighten adjusting nut.
  29. Remove bolt from timing belt adjuster arm.
    NOTE: Inspect rubber seal on lower cover and replace as necessary.

  30. Remove crankshaft pulley.
  31. Install lower cover.
  32. Install seal at adjusting nut.
    NOTE: Crankshaft pulley, bolt and washer must be cleaned prior to
    installation.

  33. Lubricate crankshaft pulley bolt between head and washer and bolt threads
    with clean engine oil.






    honda-03-23-3537.gif



    CAUTION
    Do not use impact wrench to perform
    following step.

  34. Install crankshaft pulley and tighten bolt using special tools to 181 ft
    lb (245 Nm)
    .
  35. Install dipstick/tube assembly.
  36. Install upper cover. Tighten bolts to 9 ft lb (12 Nm).
  37. Install cylinder head cover.
  38. Install alternator bracket and alternator.
  39. Install power steering pump belt and alternator belt.





    Upper bracket installation
    honda-03-23-3420.gif



  40. Install upper bracket and tighten fasteners in proper numbered sequence.
  41. Install stop.
  42. Install battery and enter radio anti-theft code.


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Oct 29, 2010 | 2000 Honda Accord

1 Answer

Hiwich timing mark I used to time the balancer shaft on a 99 honda accord with a 2.3L


To Install:
NOTE: Clean balancer belt drive pulley, timing belt pulleys and upper/lower timing cover prior to belt installation.
honda-03-23-3425.gif

  1. Set timing belt drive pulley to TDC by aligning dimple on pulley with dimple on oil pump. honda-03-23-3426.gif

  2. Set camshaft pulley to TDC so that "UP" mark is at top and grooves align with top of cylinder head. Timing belt installation honda-03-23-3549.gif

  3. Starting with driver pulley, install timing belt in a counterclockwise sequence.
  4. Loosen and ten retighten adjusting nut.
  5. Install balancer belt drive pulley. NOTE: Inspect rubber seal on lower cover and replace as necessary.
  6. Install lower cover.
  7. Install crankshaft pulley and bolt.
  8. Rotate crankshaft pulley counterclockwise several times to seat belt.
  9. Loosen adjusting nut 1 turn.
  10. Rotate crankshaft counterclockwise 3 teeth on camshaft pulley.
  11. Tighten adjusting nut to 33 ft lb (44 Nm). honda-03-23-3542.gif

  12. Turn crankshaft pulley until TDC is achieved. honda-03-23-3426.gif

  13. Ensure that camshaft pulley "UP" mark is at top and grooves align with top of cylinder head.
  14. Remove crankshaft pulley and lower cover.
  15. Rotate crankshaft to TDC again and lock timing belt adjuster arm with a 6 mm timing cover bolt.
  16. Loosen adjuster nut 1 turn and ensure that belt tensioner freely moves.
  17. Push tensioner up and tighten adjusting nut. Balancer shaft alignment honda-03-23-3556.gif

  18. Remove bolt and washer from maintenance hole.
  19. Using a 6 X 100 mm bolt, scribe a mark 2.9 in (74 mm) from end.
  20. Insert bolt into maintenance hole and hole in balancer shaft.
  21. Install bolt up to scribed line. Balancer shaft alignment honda-03-23-3557.gif

  22. Align groove on balancer shaft with pointer on oil pump housing.
  23. Install balancer belt and loosen adjusting nut 1 turn to tension.
  24. Retighten bolt. Balancer shaft alignment honda-03-23-3556.gif

  25. Remove bolt from maintenance hole and install bolt and washer. Tighten to 22 ft lb (29 Nm).
  26. Reinstall crankshaft pulley.
  27. Loosen adjusting nut 1 turn.
  28. Rotate crankshaft pulley counterclockwise 1 turn and tighten adjusting nut.
  29. Remove bolt from timing belt adjuster arm. NOTE: Inspect rubber seal on lower cover and replace as necessary.
  30. Remove crankshaft pulley.
  31. Install lower cover.
  32. Install seal at adjusting nut. NOTE: Crankshaft pulley, bolt and washer must be cleaned prior to installation.
  33. Lubricate crankshaft pulley bolt between head and washer and bolt threads with clean engine oil. honda-03-23-3537.gif

    CAUTION
    Do not use impact wrench to perform following step.
  34. Install crankshaft pulley and tighten bolt using special tools to 181 ft lb (245 Nm).
  35. Install dipstick/tube assembly.
  36. Install upper cover. Tighten bolts to 9 ft lb (12 Nm).
  37. Install cylinder head cover.
  38. Install alternator bracket and alternator.
  39. Install power steering pump belt and alternator belt. Upper bracket installation honda-03-23-3420.gif

  40. Install upper bracket and tighten fasteners in proper numbered sequence.
  41. Install stop.
  42. Install battery and enter radio anti-theft code.
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Jul 03, 2010 | Cars & Trucks

1 Answer

Where can i find a diagram of the 1996 mercury villager water pump placement


I can sell you a shop manual ans wiring book for $25 plus postage or you can go to our website.

http://groups.yahoo.com/group/villagerquest/

  1. Drain the cooling system. Refer to Section 03-03 for the procedure.
  1. Disconnect the battery ground cable (14301).
  1. Remove the generator drive belt, water pump and power steering pump drive belt, and the A/C compressor drive belt (if equipped). Refer to Section 03-05 for the removal procedures.
  1. Raise and support the vehicle.
  1. Use Strap Wrench D85L-6000-A or equivalent to hold the water pump pulley (8509) while removing the four water pump pulley bolts.




  1. Remove the water pump pulley from the water pump (8501).
  1. Remove the crankshaft pulley (6312). Refer to the procedure in this section.
  1. Remove the five lower engine front cover bolts and the lower engine front cover (6019).




  1. NOTE: Make a note of the location of the one water pump stud/bolt for ease of installation.

    Remove the six water pump bolts.




  1. Remove the water pump.
Installation
  1. NOTE: Ensure the mating surfaces between the water pump and the cylinder block (6010) are cleaned of any sealant material.

    Install a continuous 2.0-3.0mm (0.079-0.118 inch) wide bead of Gasket Maker E2AZ-19562-B or equivalent meeting Ford specification WSK-M2G348-A5, on the water pump and position the water pump on the cylinder block.




  1. NOTE: Refer to the note made during removal for the location of the stud/bolt.

    Install the six water pump bolts. Tighten the water pump bolts to 16-21 Nm (12-15 lb-ft).
  1. Position the water pump pulley on the water pump and install the four water pump pulley bolts.
  1. Use Strap Wrench D85L-6000-A or equivalent to hold the water pump pulley, and tighten the four water pump pulley bolts to 16-21 Nm (12-15 lb-ft).
  1. Install the lower engine front cover and the five lower engine front cover bolts. Tighten the five lower engine front cover bolts to 3-5 Nm (27-44 lb-in).
  1. Install the crankshaft pulley. Refer to the procedure in this section.
  1. Lower the vehicle.
  1. Install and adjust the generator drive belt, water pump and power steering pump drive belt, and the A/C compressor drive belt (if equipped). Refer to Section 03-05 for the installation and adjustment procedures.
  1. Connect the battery ground cable.
  1. Fill the cooling system. Refer to Section 03-03 for the procedure.
  1. Start the engine (6007) and check for leaks.

Apr 26, 2010 | 1996 Mercury Villager

1 Answer

How do i take off the old water pump on 1996 geo metro 4 cyl?


Removal & Installation
  1. Disconnect the negative battery cable.
  2. Drain the cooling system.
  3. Remove the air cleaner.
  4. Remove the suction pipe bracket for the A/C compressor, if equipped.
  5. Loosen but do not remove the 4 water pump pulley bolts.
  6. Raise and safely support the vehicle.
  7. Remove the lower splash shield.
  8. Remove the A/C compressor drive belt, if equipped.
  9. Remove the alternator drive belt.
  10. Remove the crankshaft and water pump pulleys.
  11. Remove the timing belt.
  12. Remove the oil level dipstick and tube.
  13. Remove the alternator adjusting bracket from the water pump.
  14. Remove the water pump rubber seals.
  15. Remove the water pump mounting bolts and nuts and remove the water pump from the engine.


ae1b66e.gif
Water pump mounting location

  1. Clean the gasket mating surfaces thoroughly.
  2. Check the water pump by hand for smooth operation. If the pump does not operate smoothly or is noisy, replace it.
  3. Install the pump using a new gasket. Tighten the bolts to 115 inch lbs. (13 Nm).
  4. Install new rubber seals.
  5. Install the upper alternator adjusting bracket and tighten the bolt to 17 ft. lbs. (23 Nm).
  6. Install the oil level dipstick and tube.
  7. Install the timing belt.
  8. Install the water pump and crankshaft pulleys. Leave the water pump pulley bolts hand-tight.
  9. Install the alternator drive belt.
  10. Install the lower alternator cover plate and tighten the bolts to 89 inch lbs. (10 Nm).
  11. Install the A/C compressor drive belt, if equipped.
  12. Install the lower splash shield and lower the vehicle.
  13. Tighten the water pump pulley mounting bolts to 18 ft. lbs. (24 Nm).
  14. Adjust the water pump drive belt tension and tighten the alternator adjustment bolt to 17 ft. lbs. (23 Nm).
  15. Install the suction pipe bracket for the A/C compressor, if equipped.
  16. Install the air cleaner.
  17. Refill the cooling system.
  18. Connect the negative battery cable.
  19. Start the engine and check for leaks.


83667f6.gif Water pump assembly showing rubber seal location


  1. Disconnect the negative battery cable.
  2. Drain the cooling system.

    CAUTION When draining the coolant, keep in mind that cats and dogs are attracted by the ethylene glycol antifreeze, and are quite likely to drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantity. Always drain the coolant into a sealable container. Coolant should be reused unless it is contaminated or several years old.

  3. Remove the air cleaner assembly.
  4. Loosen but do not remove the four coolant pump pulley bolts.
  5. Raise and support the vehicle safely.
  6. Remove the lower splash shield.
  7. Remove the air conditioner compressor drive belt.
  8. Remove the lower alternator cover plate bolts, loosen the alternator adjusting bolt, and remove the drive belt.
  9. Remove the crankshaft pulley.
  10. Remove the coolant pump pulley.
  11. Remove the timing belt.
  12. Remove the oil level dipstick and guide tube.
  13. Remove the alternator adjusting bracket from the water pump.
  14. Remove the water pump rubber seals.
  15. Remove the water pump mounting bolts and nuts. Remove the water pump from the vehicle.
To install:
  1. Clean the gasket mating surfaces thoroughly.
  2. Check the water pump by hand for smooth operation. If the pump does not operate smoothly or is noisy, replace it.
  3. Install the pump using a new gasket. Tighten bolts to 115 inch lbs. (13 Nm).
  4. Install new rubber seals.
  5. Install the upper alternator adjusting bracket and tighten bolt to 17 ft. lbs. (23 Nm).
  6. Install the oil level dipstick and guide tube.
  7. Install the timing belt.
  8. Install the water pump pulley and leave the bolts hand tight.
  9. Install the crankshaft pulley.
  10. Install the water pump/alternator drive belt.
  11. Install the lower alternator cover plate and tighten bolts to 89 inch lbs. (10 Nm).
  12. Install the air conditioner compressor drive belt by releasing the tensioner pulley and installing belt.
  13. Install the lower splash shield and lower vehicle.
  14. Tighten water pump pulley mounting bolts to 18 ft. lbs. (24 Nm).
  15. Adjust the water pump drive belt tension and tighten alternator adjustment bolt to 17 ft. lbs. (23 Nm).
  16. Install the air cleaner assembly.
  17. Refill the cooling system.
  18. Connect the negative battery cable.
  19. Start the engine and allow it to reach operating temperature. Check for leaks and refill cooling system as necessary.

Mar 06, 2010 | 1996 Geo Metro

1 Answer

How to install 2001 mercury villager water pump


go here and see the files section for porcedures. Change timing belt at same time. You are already there. This is a one day job.

http://groups.yahoo.com/group/villagerquest/


SECTION 303-03: Engine Cooling 2001 Villager Workshop Manual
REMOVAL AND INSTALLATION Water Pump Removal
  1. Drain the engine cooling system. Refer to Cooling System Draining, Filling And Bleeding .
  1. Remove the crankshaft pulley. Refer to Section 303-01 .
  1. Remove the water pump pulley.
    1. Remove the bolts.
    1. Remove the water pump pulley.
  1. Remove the six lower timing belt cover bolts.
  1. Lower the vehicle.
  1. Remove the upper radiator hose.
    1. Remove the bolt.
    1. Release the clamps.
    1. Remove the upper radiator hose.
  1. Remove the coolant bypass hose.
    1. Release the clamps.
    1. Remove the coolant bypass hose.
  1. Remove the A/C compressor idler pulley and bracket.
    1. Remove the bolts.
    1. Remove the A/C compressor idler pulley and bracket.
  1. Position the wire harness aside.
    1. Unclip the wire harness.
    1. Position the wire harness aside.
  1. Disconnect the vacuum reservoir vacuum hose.
  1. Unclip and reposition the main wire harness.
  1. Unclip the wire harness and position aside.
  1. Position the wire harness bracket aside.
    1. Unclip the spark plug wire from the bracket.
    1. Remove the bolt.
    1. Position the wire harness bracket aside.
  1. Remove the PCV breather hoses and tube.
    1. Release the clamps.
    1. Remove the bolt.
    1. Remove the PCV breather hoses and tube.
  1. Remove the upper and lower timing belt covers.
    1. Remove the seven upper timing belt cover bolts.
    1. Remove the upper and lower timing belt covers.
  1. NOTE: Note the location of the stud upon removal.
    Remove the water pump.
    1. Remove the six bolts.
    1. Remove the water pump.
Installation
  1. NOTE: Apply a 2.0-3.0mm (0.079-0.118 inch) bead of Silicone Gasket and Sealant F7AZ-19554-EA or equivalent meeting Ford Specification WSK-M2G343-A4 to the mounting surface of the water pump.

Dec 23, 2009 | 2001 Mercury Villager

2 Answers

REMOVAL OF WATER PUMP ON 95 MERCURY VILLAGER


go here too http://autos.groups.yahoo.com/group/villagerquest/ Section 03-01: Engine 1996 Villager Workshop Manual IN-VEHICLE SERVICE -------------------------------------------------------------------------------- Water Pump Removal Water Pump Removal Drain the cooling system. Refer to Section 03-03 for the procedure. Disconnect the battery ground cable (14301). Remove the generator drive belt, water pump and power steering pump drive belt, and the A/C compressor drive belt (if equipped). Refer to Section 03-05 for the removal procedures. Raise and support the vehicle. Use Strap Wrench D85L-6000-A or equivalent to hold the water pump pulley (8509) while removing the four water pump pulley bolts. Remove the water pump pulley from the water pump (8501). Remove the crankshaft pulley (6312). Refer to the procedure in this section. Remove the five lower engine front cover bolts and the lower engine front cover (6019). NOTE: Make a note of the location of the one water pump stud/bolt for ease of installation. Remove the six water pump bolts. Remove the water pump. Installation NOTE: Ensure the mating surfaces between the water pump and the cylinder block (6010) are cleaned of any sealant material. Install a continuous 2.0-3.0mm (0.079-0.118 inch) wide bead of Gasket Maker E2AZ-19562-B or equivalent meeting Ford specification WSK-M2G348-A5, on the water pump and position the water pump on the cylinder block. NOTE: Refer to the note made during removal for the location of the stud/bolt. Install the six water pump bolts. Tighten the water pump bolts to 16-21 Nm (12-15 lb-ft). Position the water pump pulley on the water pump and install the four water pump pulley bolts. Use Strap Wrench D85L-6000-A or equivalent to hold the water pump pulley, and tighten the four water pump pulley bolts to 16-21 Nm (12-15 lb-ft). Install the lower engine front cover and the five lower engine front cover bolts. Tighten the five lower engine front cover bolts to 3-5 Nm (27-44 lb-in). Install the crankshaft pulley. Refer to the procedure in this section. Lower the vehicle. Install and adjust the generator drive belt, water pump and power steering pump drive belt, and the A/C compressor drive belt (if equipped). Refer to Section 03-05 for the installation and adjustment procedures. Connect the battery ground cable. Fill the cooling system. Refer to Section 03-03 for the procedure. Start the engine (6007) and check for leaks.

Jun 06, 2009 | 1995 Mercury Villager

2 Answers

How do you change the water pump on a 1998 Ford contour 2.0 liter. have the part off but can't get it out of engine compartment


Removal
  1. NOTE: Install the memory saver.
    Disconnect the battery ground cable.
  1. Drain the cooling system. Refer to Cooling System Draining, Filling and Bleeding in this Section.
  1. Remove the wheel.
  1. Remove the right - hand side lower splash shield.
    1. Remove the bolts.
    1. Remove the splash shield.
    v2401032.jpg
  1. Lower the vehicle.
  1. Loosen the water pump pulley bolts.
    v2401027.jpg
  1. Remove the accessory drive belt. For additional information, refer to Section 303-05.
  1. Using the special tool, remove the crankshaft pulley.
    e0008816.jpg
  1. Remove the water pump pulley.
    1. Remove the bolts.
    1. Remove the pulley.
    v2401028.jpg
  1. Remove the water pump bolts.
    v2401029.jpg
  1. NOTE: Water pump must be turned 180° to remove from the vehicle.
    Remove the water pump.
    gq0214a.jpg

Apr 27, 2009 | Ford Contour Cars & Trucks

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