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How to wire a fj40 instrument cluster - FJ Cruiser Toyota Cars & Trucks

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Go over to IH8mud.com fj40 forum

loads of pictures and explanation in the forum

also google coolerman fj40 and schematics

go to the link for schematics downloads

also his build website has a load of electrical info

I can help but would rather do it via a post on mud as i can reference the links and pics you need easier there

I am bsmith123 on mud

also what year is your 40?

Posted on Dec 12, 2010

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Posted on Jan 02, 2017

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Instrument cluster illuminates intermittently on 1990 eldorado


If this is the analog intrument cluster and the entire instrument cluster is intermittently losing illumination, remove the instrument cluster light fuse and replace it with a new fuse. It is remotely possible that the actual fuse holder wires have broken due to age and would need to be soldered back together.
If this is the digital instrument cluster and the entire display is going dead, it could be anything from the wiring harness to the BCM. If it is the digital instrument cluster, I can really only recommend taking it to a reputable shop or Cadillac dealer to service.

Dec 21, 2016 | 1990 Cadillac Eldorado

1 Answer

1998 chevy cavalier where is the BCM (body control module) located?


You have no idea what your messing with . Theft light on , DTC'S - diagnostic trouble codes stored . Before you start replacing BCM an making matters worse ,do yourself a favor an take it to a qualified repair shop .
The powertrain control module (PCM) communicates with the instrument cluster using serial data over the UART serial data bus, CKT 800. When the instrument cluster determines a Pass Theft condition, the instrument cluster sends a coded password to the PCM. When the instrument cluster receives the correct password, the PCM enables the fuel injection system in order to allow the vehicle to operate normally. The PCM may allow the vehicle to start and stall quickly during a failed theft condition.

The Passlock™ lock cylinder is a locking cylinder that turns a rotating magnet past a stationary hall effect sensor. The rotating magnet creates a resistance code (R-Code) that the cylinder sends to the instrument cluster. The Passlock™ lock cylinder interfaces with the instrument cluster through a 3 wire connection. The 3 wires have the following functions:
• Power
• Ground
• Data
The THEFT SYSTEM indicator will not light under any circumstances.
Replace the instrument cluster.
For Chevrolet vehicles, refer to Instrument Cluster Replacement .
For Pontiac vehicles, refer to Instrument Cluster Replacement .
Multiple indicators light continuously.
Test for a loss of serial data. Refer to Data Link Communications System Check .
Instrument cluster DTC B1021 sets.
The DTC indicates a loss of powertrain control module (PCM) serial data. Refer to Data Link Communications System Check .
Instrument cluster DTC B1022 sets.
The DTC indicates a loss of SIR serial data. Refer to Data Link Communications System Check .
Instrument cluster DTC B1023 sets.
The DTC indicates a loss of ABS serial data. Refer to Data Link Communications System Check .
Instrument cluster DTC B1011 sets.
Refer to DTC B1011 Passlock Cyl Data Shorted This Ign Cycle in Instrument Panel, Gauges and Console.
Instrument cluster DTC B1012 sets.
Refer to DTC B1012 Passlock Bad R-code This Ignition Cycle in Instrument Panel, Gauges and Console.
Instrument cluster DTC B1013 sets.
Refer to DTC B1013 Passlock Bad Timing This Ignition Cycle in Instrument Panel, Gauges and Console.
Instrument cluster DTC B1014 sets.
Refer to DTC B1014 Passlock R-code Unprogrammed in Instrument Panel, Gauges and Console.
Instrument cluster DTC B1015 sets.
Refer to DTC B1015 Passlock Cluster Fail Enabled in Instrument Panel, Gauges and Console.
Instrument cluster DTC B1017 sets.
Refer to DTC B1017 Passlock R-code Learn Failed in Instrument Panel, Gauges and Console.
The indicator flashes and no instrument cluster codes are set.
Refer to DTC B1013 Passlock Bad Timing This Ignition Cycle in Instrument Panel, Gauges and Console.
So , do yourself a favor an have a qualified repair shop check it out .

Jul 22, 2016 | Cars & Trucks

1 Answer

Gas gage not working


Maybe a problem with instrument cluster?
Usually the circuit works off resistance to ground. The sending unit in gas tank provides resistance to ground. The signal wire for fuel gage is a purple wire, if goes to fuel pump wiring connector. With key on, use digital multimeter, check for voltage. If no voltage, either problem with wiring circuit or instrument cluster. W/0 looking at instrument cluster, I don't know if you can replace gage itself w/o replacing instrument cluster?

If voltage on the purple wire, ground it, while a helper watches the gage, if the gage starts reacting, then check the grounds for fuel pump wiring connector, if that checks ok, suspect the fuel pump sending unit has a problem.

Apr 23, 2016 | 1991 Chevrolet Lumina

2 Answers

All gauges quit working. Replaced all stepper motors. Still nothing is working.


Is there power (B+) an ground's for instrument cluster ? When you turn the key to the run position ( not start ) do the gauges do the sweep test ?
Did you perform the Instrument Cluster Diagnostic System Check?
Go to Step 2
Go to Diagnostic System Check - Instrument Cluster
2
Turn the ignition ON, with the engine OFF.
Observe the instrument cluster.
Does the instrument cluster perform the displays test?
Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems
Go to Step 3

Turn the ignition OFF.
Disconnect the IPC.
Turn the ignition ON, with the engine OFF.
Connect a test lamp between the ignition 1 voltage circuit and a good ground.
Does the test lamp illuminate?

Perform Diagnostic System Check - Instrument Cluster , Diagnostic System Check - Driver Information Systems or Diagnostic System Check - Audible Warnings before using the Symptom Tables in order to verify that all of the following are true:
• There are no DTCs set.
• The control modules can communicate via the serial data link.
Review the system operation in order to familiarize yourself with the system functions. Refer to the following:
• Instrument Cluster Description and Operation
• Indicator/Warning Message Description and Operation
• Driver Information Center (DIC) Description and Operation
• Audible Warnings Description and Operation
If you don't know about serial data communication an DTC'S I strongly suggest you take your vehicle to a Chevy dealer or an ASE certified repair shop .

Mar 04, 2016 | 2004 Chevrolet Silverado 1500 Crew Cab

1 Answer

Insturmentation panel lights fuse blows when i start car


Try to remove the instrument panel and disconnect the harness to see if doing that gets rid of the blown fuse when starting the car. If it does, then the instrument panel should be replaced with another. If the fuse still blows when starting, then there is a wire shorted to ground somewhere.
---
Instruments and Switches Instrument Cluster Removal & Installation To Remove:
  1. Remove the instrument cluster trim plate.
  2. Remove the instrument cluster mounting screws.
  3. Rotate the instrument cluster rearward and lift up on the top of the cluster in order to disengage the locating pins.
  4. Disconnect the electrical connectors from the instrument cluster.
  5. Remove the instrument cluster.
To Install:
  1. Connect the electrical connectors to the instrument cluster.
  2. Position the locating pins to the holes in the instrument panel.
  3. Install the instrument cluster by rotating the top inward.
  4. Install the mounting screws.
  5. Install the trim plate.
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Nov 09, 2010 | 2001 Pontiac Grand Am SE

1 Answer

Need to replace instrument cluster/AC bulbs


Hello, You can obtain a 2004 Ram Factory Service Manual with all of that information available from Promanuals.net. The reason why it may be so important is because right before the removal instructions the service manual has diagnostic instructions to try. There are numerous pages on removing the instrument cluster, and cluster bezel.

(1) Disconnect and isolate the battery negative
cable. (For Airbag)

(2) Remove the cluster bezel from the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
CLUSTER BEZEL - REMOVAL).

(3) Remove the four screws that secure the instrument
cluster to the instrument panel structural support
(Fig. 5).

(4) Pull the instrument cluster rearward far
enough to access and disconnect the instrument
panel wire harness connectors for the cluster from
the connector receptacles on the back of the cluster
housing.

(5) Remove the instrument cluster from the instrument
panel.
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Oct 01, 2009 | 2004 Dodge Ram 1500

1 Answer

Instrument cluster removal 1965 mustang


  1. Disconnect the battery cable.
  2. Disconnect the speedometer cable from the speedometer head.
  3. Remove the six screws retaining the instrument cluster assembly to the instrument panel and tilt the cluster forward.
  4. Disconnect the wiring and the bulb sockets and remove the cluster assembly. NOTE: All individual instruments may be removed and serviced at this time. To install:
  5. Position the cluster and connect the wiring and bulb sockets.
  6. Install the instrument cluster assembly to the instrument panel with the six retaining screws.
  7. Connect the speedometer cable and the battery cable.
  8. Check the operation of all gauges, lights, and signals.

Jun 25, 2009 | 1965 Ford Mustang

1 Answer

Gas gauge no longer works


The light behind myRemove the cluster bezel from the instrument panel. See Cluster Bezel in this group for the procedures.
Remove the four screws that secure the instrument cluster to the instrument panel Instrument Cluster Remove/Install
Pull the instrument cluster rearward to disengage the two self-docking wire harness connectors
NOTE: The instrument cluster has two self-docking wire harness connectors that will be automatically aligned with, and connected to the instrument panel wire harness when the cluster is installed in the instrument panel.
Remove the instrument cluster from the vehicle.
Reverse the removal procedures to install. Tighten the mounting screws to 2.2 N·m (20 in. lbs.)
when I turn my headlights on. All the other gauges are lit, but not the gas gauge. How do I get in there to replace the bulb and fix this? Or is it a fuse problem? I have a 1998 jeep scout Thanks

May 14, 2008 | 2007 Jeep Scout

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