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Hvac wiring harness - Town Car Lincoln Cars & Trucks

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  • Lincoln Master
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What do you need to know about it? What is the issue?

Posted on Sep 09, 2010

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6ya6ya
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Update to the problem with the ac motor making noise; i found that a small plastic bag i had in the glove box has been sucked up into the fan motor how do i get it out


Removal & Installation
  1. Disconnect and isolate the negative battery cable.
  2. If equipped, remove the instrument panel silencer from the passenger side of the instrument panel.
  3. Remove the glove box from the instrument panel.
  4. Disconnect the blower motor wire harness connector (1) from the blower motor power module or resistor (2), depending on how equipped.
    36543_cher_g0409.gif

    Disconnect the blower motor wire harness connector (1) from the blower motor power module or resistor (2)

  5. Remove the three screws (3) that secure the blower motor (4) to the HVAC housing (5).
  6. Remove the blower motor from the HVAC housing.

To install:

  1. Position the blower motor into the HVAC housing.
  2. Install the three screws that secure the blower motor to the HVAC housing.
  3. Connect the wire harness connector to the blower motor power module or resistor, depending on how equipped.
  4. Install the glove box into the instrument panel.
  5. If equipped, install the instrument panel silencer onto the passenger side of the instrument panel.
  6. Reconnect the negative battery cable.

Jul 10, 2012 | 2008 Jeep Grand Cherokee

1 Answer

Problem with dual zone heating only one side i check control thermost botton is ok


Sounds like the blend door actuator. It separates the driver and passenger side from getting air on the AZC system. Here are some instructions on replacing it:
The passenger side blend door actuator is used on all models equipped with Automatic Zone Control (AZC). This actuator is located on the front of the HVAC housing to the right of the floor panel transmission tunnel and cannot be removed from the passenger compartment without instrument panel or HVAC housing removal.

NOTE: This procedure is for AZC Systems (Passenger side only).

  1. Disconnect and isolate the battery negative cable.
  2. Remove the glove box door. See: Body and Frame\Interior Moulding / Trim
  3. Remove the lower I/P glove box door surround panel.
  4. Remove the dash assembly. See: Body and Frame\Interior Moulding / Trim\Dashboard / Instrument Panel\Service and Repair\Instrument Panel Assembly
  5. Remove the HVAC assembly. See: Housing Assembly HVAC\Service and Repair
  6. Unplug the wire harness connector from the blend door actuator.
  7. Remove the 2 screws that secure the blend door actuator to the HVAC housing.
  8. Remove the blend door actuator from the HVAC housing.
INSTALLATION - AZC (Passenger side only)


  1. In stall the blend door actuator on the HVAC housing and tighten the two mounting screws to 2.2 Nm (20 in. lbs.).
  2. Plug in the wire harness connector to the blend door actuator.
  3. In stall the HVAC unit into the vehicle. See: Housing Assembly HVAC\Service and Repair
  4. Install the instrument panel assembly into the vehicle. See: Body and Frame\Interior Moulding / Trim\Dashboard / Instrument Panel\Service and Repair\Instrument Panel Assembly
  5. Evacuate the HVAC system.
  6. Recharge the HVAC system.
  7. Connect and the battery negative cable.
Hope it helps! If you need more, just send me an email at familyguy77351 at yah I wil be glad to finish helping you with more detail.

Dec 12, 2010 | 2000 Jeep Grand Cherokee

1 Answer

How do I fix the light in the heater control?


The heater control will have to be removed and possibly disassembled to get at the bulb.

1995-98 Models
  1. Disconnect the negative battery cable.
  2. Remove the radio/HVAC controller cover by depressing the center pins inward to release the push pin fasteners. Be careful not to push the center pins all the way through the fasteners.
  3. Remove the push pin fasteners and pull the radio/HVAC controller cover rearward.
  4. If equipped, disengage the traction control/fog lamps/rear defogger electrical connector.
  5. Remove the radio. Refer to the Radio removal and installation procedure, later in this section.
  6. Disengage the electrical connectors behind the controller face. Remove the wiring harness clip from the module boss.
  7. Disengage the temperature and mode cables from the controller assembly by squeezing the lock tabs together while pulling the cable housing straight up. Pull the cables straight up to disengage them from the control lever pins.
  8. Remove the HVAC control panel screws, then carefully pull the panel forward and remove it from the vehicle. To install:
  9. Position the HVAC control panel to the dashboard and install the retaining screws. Tighten the retaining screws to 22 inch lbs. (2.5 Nm).
  10. Install the white temperature and black mode cables over the pins.
  11. Install the cable housings into the clip grooves, then push down to lock them into position.
  12. Reattach the electrical connectors to the back of the control panel face. Install the wiring harness clip to the module boss. Be sure that the wiring harness does not bind with control lever movement.
  13. Install the radio.
  14. If equipped, reattach the traction control/fog lamps/rear defogger electrical connectors.
  15. Install the radio/HVAC controller cover by pushing in at the clip locations.
  16. Install and lock the push pin fasteners.
  17. Connect the negative battery cable.
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Oct 26, 2010 | 1998 Saturn SL

2 Answers

Looking where the heat and a/c blower is loc on my car


Blower Motor Removal & Installation To Remove:
WARNING
On vehicles equipped with airbags, disable the airbag system before attempting any steering wheel, steering column, or instrument panel component diagnosis or service. Disconnect and isolate the battery negative (ground) cable, wait two minutes for the airbag system capacitor to discharge before performing further diagnosis or service. This is the only certain procedure for disabling the airbag system. Failure to take the proper precautions could result in an accidental airbag deployment and possible vehicle damage and personal injury.
Negative Battery Cable Remote Terminal dod_intrpd_bttry_rmt_termnl.gif

  1. Remove or disconnect the following:
    • The negative battery cable remote terminal from the remote battery post
    • The lower right under panel duct
    • The blower motor connector from the blower motor resistor block/power module
    • The blower motor wiring grommet
      1. squeeze and push the grommet through the blower motor housing cover
    • The blower motor housing cover
    • The blower motor retaining screws
    • The blower motor by lowering from housing
To Install:
  1. Install or connect the following:
    • The blower motor in the HVAC housing and tighten the mounting screws
      1. Torque to: 20 inch. lbs. (2.2 Nm)
    • The blower motor housing cover
    • The blower motor wiring grommet in the blower motor housing cover
    • The blower motor harness connector to the blower motor resistor block/power module
    • The lower right under panel duct
    • The negative battery cable remote terminal to the remote battery post
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Oct 14, 2010 | 1999 Chrysler LHS

1 Answer

2005 Jeep Grand Cherokee. Htr/AC fan switch only functions @ highest speed. At lower speed settings I can hear doors opening and closing---but not air.


replace the blower motor resistor. It controls the fan speeds. It defaults to high speed only when it fails.

How to replace the blower motor resistor block: Caution: Stay clear of the blower motor and resistor block (Hot). Do not operate the blower motor with the resistor block removed. 1. Disconnect and isolate the battery negative cable.
2. Remove the glove box from the instrument panel.
3. Pull out the lock on the blower motor resistor wire harness connector to unlock the connector latch.
4. Depress the latch on the blower motor resistor wire harness connector and disconnect the connector from the resistor.
5. Remove the two screws that secure the blower motor resistor block to the HVAC housing.
6. Remove the resistor block from the HVAC housing. Installation:
1. Position the blower motor resistor block into the HVAC housing.
2. Install the two screws that secure the resistor block to the HVAC housing. Tighten the screws to 2.2 Nm (20 in. lbs.)
3. Connect the wire harness connector to the resistor block.
4. Push in the lock on the blower motor resistor wire harness connecgtor to lock the connector latch.
5. Install the glove box.
6. Reconnect the battery negative cable.
7. Have a nice day!

Oct 11, 2010 | Jeep Cherokee Cars & Trucks

1 Answer

Diagram for the placement of the fan blower motor in a 2003 Dodge ram 1500 truck


From autozone.com
2003-04 Vehicles

CAUTION On vehicles equipped with airbags, disable the airbag system before attempting any steering wheel, steering column, or instrument panel component diagnosis or service. Disconnect and isolate the battery negative (ground) cable, then wait two minutes for the airbag system capacitor to discharge before performing further diagnosis or service. This is the only sure way to disable the airbag system. Failure to take the proper precautions could result in an accidental airbag deployment, possible personal injury or death.

NOTE The blower motor is located on the passenger side of the vehicle under the instrument panel. The blower motor can be removed from the vehicle without having to remove the HVAC housing.
  1. Disconnect and isolate the battery negative cable.
  2. Disconnect the wire harness connector from the blower motor.
  3. Remove the three screws that secure the blower motor to the HVAC housing.
  4. Remove the blower motor from the HVAC housing by rotating and tilting the blower motor as needed for clearance.
  5. b8492c4.gif

Fig. View of the resistor block screws (1), blower motor resistor (2), resistor block wire connector (3), blower motor screw (4), blower motor (5), blower motor wire connector (6), blower motor screw (7), HVAC housing (8), wire harness retainer (9), blower motor screw (10)

    To install:
    1. Align and install the blower motor into the HVAC housing.
    2. Install the three screws that secure the blower motor to the HVAC housing. Tighten the screws to 20 inch lbs. (2.2 Nm).
    3. Connect the wire harness connector to the blower motor.
    4. Reconnect the battery negative cable.

Sep 23, 2010 | Dodge Ram 1500 Cars & Trucks

1 Answer

How do I remove the blower motor on a 2005 dodge magnum


From autozone.com CAUTION On vehicles equipped with airbags, disable the airbag system before attempting any steering wheel, steering column, or instrument panel component diagnosis or service. Disconnect and isolate the negative battery (ground) cable, then wait two minutes for the airbag system capacitor to discharge before performing further diagnosis or service. This is the only sure way to disable the airbag system. Failure to take the proper precautions could result in accidental airbag deployment and possible personal injury or death.
  1. Disconnect and isolate the negative battery cable.
  2. Remove the instrument panel silencer from the passenger side of the instrument panel, as follows:
    1. Remove the two push-pins that secure the instrument panel silencer to the instrument panel.
    2. Pull the instrument panel silencer rearward to disengage it from the brackets located near the dash panel.
    c. Remove the instrument panel silencer from the vehicle.
ce992e6.gif Fig. Instrument panel silencer (2), push pins (3) and brackets (1)

3. Disengage the wire harness connector locking tab and disconnect the wire harness connector and wire harness retainers from the blower motor.

4. Remove the four screws that secure the blower motor to the HVAC housing.


5. Remove the blower motor from the HVAC housing.
b21a285.gif Fig. Blower motor (2), harness connector (1), retaining screws (3) and HVAC housing (4)

To install

  1. Position the blower motor into the HVAC housing.
  2. Install the four screws that secure the blower motor to the HVAC housing. Tighten the screws to 20 inch lbs. (2.2 Nm).
  3. Attach the wire harness connector to the blower motor and engage the wire harness connector locking tab.
  4. Install the HVAC wire harness retainers onto the blower motor.
  5. Install the instrument panel silencer onto the passenger side of the instrument panel, as follows:
    1. Position the instrument panel silencer into the vehicle.
    2. Install the instrument panel silencer above the brackets located near the dash panel.
    3. Install the two push-pins that secure the instrument panel silencer to the instrument panel.

  6. Reconnect the negative battery cable.

Sep 21, 2010 | 2005 Dodge Magnum

1 Answer

Where is the blower motor... i know that is the problem, but where and how do I change it. i already have the part


Blower Motor Removal & Installation Front To Remove:
NOTE: The blower motor is positioned on the passenger side of the vehicle beneath the instrument panel, and can be removed from the vehicle without removing the HVAC housing.
  1. Before servicing the vehicle, refer to the precautions at the beginning of this section.
  2. Remove or disconnect the following:
    • Negative battery cable
    • Passenger side cowl trim panel
    • Carpet to access the front upper screw that secures the air inlet housing
    • Recirculation door actuator
    • Recirculation door actuator wire lead from the routing clip located on the lower air inlet housing and position the wire lead aside
    • Blower motor wire lead connector from the blower motor resistor or power module, depending on application. Lower Air Inlet Housing chr_pacific_lwr_inlt_hsng.gif

    • One screw (from the top) that secures the lower air inlet housing to the upper air inlet housing
    • Four screws (from the bottom) that secure the lower air inlet housing to the upper air inlet housing and remove the lower HVAC housing Blower Motor Wire Lead Grommet chr_pacific_blwr_wrg_grmmt.gif

  3. Feed the rubber blower motor wire lead grommet through the opening in the lower air inlet housing.
  4. Push the blower motor wire lead through the opening in the lower air inlet housing and remove the lower air inlet housing from the vehicle.
  5. Place the recirculation-air door as needed to access and remove the three screws that secure the blower motor to the lower half of the HVAC housing.
  6. Lightly bend the recirculation air door far enough down to remove the blower motor and wheel from the HVAC housing. Blower Motor Mounting Tabs blwr_mnting_tabs.gif

  7. Remove the blower motor and wheel from the HVAC housing. Make a note of the location of the blower motor mounting tabs.
To Install:
  1. Install or connect the following:
    • Blower motor and wheel to the lower half of the HVAC housing and line up the blower motor mounting tabs to the correct location on the HVAC housing
    • Blower motor and wheel into the HVAC housing by lightly bending the recirculation-air door far enough down
    • Three screws that secure the blower motor to the HVAC housing by positioning the recirculation-air door as needed
      1. Torque to: 17 inch lbs. (2 Nm)
    • Blower motor wire lead through the opening in the lower air inlet housing and seat the rubber grommet into the lower air inlet housing
    • Recirculation-air door pivot into the lower air inlet housing
    • Four screws (from the bottom) that secure the lower air inlet housing to the upper air inlet housing and the lower HVAC housing
      1. Torque to: 17 inch lbs. (2 Nm)
    • One screw (from the top) that secures the lower air inlet housing to the upper air inlet housing
      1. Torque to: 17 inch lbs. (2 Nm)
    • Blower motor wire lead connector to the blower motor resistor or power module, depending on application
    • Recirculation door actuator wire lead into the routing clip located on the lower air inlet housing
    • Recirculation door actuator
    • Carpet
    • Passenger side cowl trim panel
    • Negative battery cable
  2. Perform the heater-A/C control calibration procedure.
Rear To Remove:
NOTE: The rear blower motor and blower wheels are repaired only as a balanced unit. The entire blower motor and wheel assembly must be replaced if either component is fault or damaged.
  1. Before servicing the vehicle, refer to the precautions at the beginning of this section.
  2. Remove or disconnect the following:
    • Front center floor console cover
    • Negative battery cable Rear Blower Motor Housing chr_pacific_rear_blwr_hsng.gif

    • Body wire harness connectors from the rear blower motor power module and the rear mode door actuator
    • Body wire harness bracket from the console support bracket
    • Eight screws and the two console support brackets from the floor console base and duct assembly
    • Four screws that secure the rear blower motor housing to the floor console base and duct assembly
    • Rear blower motor housing and place it on a bench
    • Rear blower motor wire harness connector from the power module
    • Eleven retaining clips and three screws that secure the housing together
    • Two halves of the housing
    • Blower motor wire harness and grommet from the housing and remove the blower motor
To Install:
  1. Install or connect the following:
    • Rear blower motor into the housing and install the blower motor wire harness and grommet
    • Two halves of the rear blower motor housing and install the eleven retaining clips and three screws
      1. Torque to: 17 inch lbs. (2 Nm)
    • Rear blower motor wire harness connector to the rear blower motor power module
    • Rear blower motor housing into the floor console
    • Four screws that secure the rear blower motor housing to the floor console base
      1. Torque to: 17 inch lbs. (2 Nm)
      2. Two console support brackets onto the floor console base
      3. Eight screws that secure the support brackets to the floor console base
        1. Torque to: 17 inch lbs. (2 Nm)
      4. Body wire harness bracket onto the console rear support bracket
      5. Body wire harness connectors to the rear blower motor power module and the rear mode door actuator
      6. Negative battery cable
      7. Front center floor console
  2. Calibrate the A/C-heater control.
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Aug 13, 2010 | 2004 Chrysler Pacifica

2 Answers

Where is the blower motor resister located on on a 2005 dodge dakota V6 slt?


It should be mounted on the blower box,near the blower motor to keep it cool,it mounts on the out side,but actually goes inside the blower box,it has a multi wire connector to it.

May 11, 2010 | 2005 Dodge Dakota

2 Answers

Blower for hvac will not work?


For an '06 H3: If the fuse is okay (in the underhood fuse block), pull out the HVAC blower resistor and check it for burnt connections. It's located right under the glove box in the air plenum, easily accessed, and has a red male 6pin(?) plug in it. Mine had a burnt terminal that fused the two together. I went to the Hummer Dealer, and bought the replacement resistor and wiring harness. Parts are #10397098 (resistor) @ $37.74 and #25867517 (harness) @ $32.90. Both were easily replaced for a total of $70.64 plus tax. Save yourself $106 per hour labor and do it yourself. Easy fix.

Jul 14, 2009 | 2006 Hummer H3

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