Question about Ford F-350

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I have a fault code on my 03 ford wit 6.0 diesel that is a u0105 can u help me lost communication wit fuel injector control module

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6 Suggested Answers

6ya6ya
  • 2 Answers

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Posted on Jan 02, 2017

DIESELMUDDER
  • 2760 Answers

SOURCE: replace fuel pump on 03 Ford F350 diesel

simple : obtain replacement pump from parts provider (no used stuff)

Now help me out here: thats the year they were bolted to the pass side front of engine
and not inside the tank right? (better go look to see for sure)

using a tube wrench unscrew the fuel lines (i use large wire nuts to temp block off fuel leakage)

with a 12 mm wrench undo the two side bolts holding the pump to block

wiggle pump it should come straight off

clean mounting place on block with solvent let dry

silicone back (or use gasket that comes with pump ) of pump

apply pump to block (depending on where crank stopped you may have some tension on arm you will have to overcome to get flange to meet block )

use locktite (blue)or simmiliar thread lock on bolts retighten firmly but not hang up the dog tight

use light grease or vasolene on tube connections don't try to tighten dry

Now the fun part your diesel now has air in the fuel system

there are two ways to remove this ( hard and harder)
your choice here are both methods

loosten the fuel supply line for #8 injector ( I did not say remove) 1 full turn ought to be enough

crank engine 30 seconds only
wait 5 minutes for starter to cool down
crank engine 30 sec again
did it start but runs rough while it's still running tighten #8 injector (caution fuel under high pressure)
engine smooth out good your lucky
engine did not start yet
wait 5 minutes
crank engine 30 sec again
start yet
if so tighten #8 injector up

Now here's something I've done to my diesel to make this much less a hasstle

trace fuel line as it comes up from pump
obtain a small low pressure electric fuel pump and a two short pieces of fuel line
and a few clamps

use tube cutter and cut fuel line just before it bends to go in filter
deburr edges
slide tube and clamps over pipe (both sides)
insert pump observe flow arrrow towards filter

the wires of pump can be stretched over to #1 battery terminals

now any time you change a filter or open your fuel system for any reason
all you need do is connect pump to battery
open sharader valve on top of filter for a few min
and start truck as normal
then disconnect wires and stow away for another day

Posted on Jul 08, 2009

  • 832 Answers

SOURCE: 2003 ford transit diesel fuel getting to injectors

Have your injection pump checked. If the diesel fuel feed
going to the pistons is not highly atomized, there's no way that the diesel fuel gets to explode to keep your
engine to run. However, also check the air filter system
going to your engine. To get the diesel fuel to explode needs right air fuel ratio. Once these are checked, I'm
sure you get your diesel car running.

Posted on Nov 08, 2009

  • 4 Answers

SOURCE: remove and install diesel fuel injector

First, keep everything as clean as possible. Contamination below 30 microns, which cannot be seen by humans, can destory a diesel fuel injection system. Clean everything off anything having to do with connections on the fuel system and cover any connections left open.

Begin by removing the intake manifold. This will remove the clips holding the injection lines passing underneath and around the intake runners. After removing the manifold, cover the openings in the cylinder head (I use wadded-up paper towels).

Next, remove the clips at the brackets on the injection lines closer to the injectors.

Loosen all of the injection connections at the injectors. Do not remove the lines.

You can remove the water crossover tube if it is in your way, but drain about a 1/2 gallon of coolant before your remove the crossover.

Remove the oil fill tube from the timing cover. Turn the engine clockwise, using a 15/16" socket and ratchet (or breaker bar) on the center bolt of the crankshaft. As you turn the engine over, a bolt will show up at the opening where the oil fill tube was removed. Remover the bolt and keep turning the engine over until you have removed all three bolts. Do NOT use the starter to turn the engine over and, after removing the third bolt, do NOT turn the crankshaft any more.

On top of the timing cover, behind the rounded top, is the place where the injection pump is bolted to the cover from the back side. Clean the top of the timing cover where it meets the injection pump and look for a thin line scribed into the cover and one on the injection pump. Note the position of the two lines (they are usually aligned) for reassembly.

Remove the throttle cable assembly from the injection pump. Remove all the wires from the pump and note which connection the big pink wire goes to. The other wires will be green. Remove the return hose at the top of the injection pump.

There are three nuts holding the injection pump to the timing cover and you will need a 15mm socket and/or wrench to remove them. When you do, the injection pump and injection lines can be removed as a unit. Note the position of the driveshaft of the injection pump to set the new one the same way. If you are not going to put things back together right away, cut up a plastic garbage bag and make covers for the injectors. Secure the covers with rubber bands or nylon cable ties to keep dirt out of the injectors.

Carefully transfer the injection lines to the new pump. It is possible to cross them up so pay close attention while moving the lines. Transfer the fuel inlet pipe to the new pump and whatever device is mounted on the passenger side of the old injection pump to the new pump.

Get a new injection pump to timing cover gasket and install it over the timing cover studs. Install the new injection pump after setting the driveshaft to match the holes in the gear inside the timing cover. The pump can only be installed one way since it is indexed to the gear. Reinstall the nuts on the studs and set the timing marks to the same position they were when you removed the old injection pump (the lines on top of the timing cover and the flange of the injection pump). Tighten the mounting nuts. Make sure that all the injection lines line up at their injectors, but do not tighten the connections at the injectors yet.

Put the first bolt back into the gear through the oil fill tube hole. Hand tighten it and then turn the crankshaft clockwise as before to install the remaining two bolts. Then, tighten all the bolts securely and resinstall the oil fill tube. Reinstall the throttle connections on the injection pump.

Install a new piece of 1/4" fuel line from the fuel filter to the injection pump (the old one is usuall brittle since it never gets changed). Remove the covers over the opening in the cylinders heads and reinstall the intake manifold using new gaskets.

Reinstall all the injection line clips that were removed and the coolant crossover tube (if you removed it and don't forget to add coolant to the radiator). Reconnect all the wiring on the injection pump, except for the big pink wire. Install a piece of clear tubing on the top of the injection pump and connect it to the return tee in front of it (where you removed the rubber hose from the old injection pump).

Now comes the fun part: Disconnect the glow plug relay connector (two small wires in a connector) from the middle of the relay. The relay is usually on the driver's fender and close to the battery.

Crank the engine, in short bursts, until you see fuel in the clear tubing on top of the injection pump. When you do, reconnect the big pink wire on the injection pump. Continue to crank the engine in short bursts (allowing the starter to rest between cranking cycles) until you see fuel dripping out of the injection lines at the injectors. When you do, tighten the connections where fuel is dripping. When all lines have been tightened, reconnect the glow plug relay connector. Remove the clear tubing on top of the injection pump and reinstall the fuel line that was removed from that location.

Then, try starting the engine normally. If it will not start, try some WD-40 down the intake. You can use ether, but you MUST disable the glow plugs be removing the connector at the relay.

The engine may run rough or stall at first but it should smooth out after all the remaining air comes out of the system.

Torque values are as follows:

Intake manifold: 25-37 ft-lbs
Gear bolts: 13-20 ft-lbs
Injection pump mounting nuts: 25-37 ft-lbs
Injection lines: 15-24 ft-lbs ("wrench tight" is fine)
Injection pump fuel inlet fitting: 15-20 ft-lbs

Posted on Feb 17, 2010

  • 34 Answers

SOURCE: 1986 FORD F 350 DIESEL 6.9 REPLACED INJECTOR PUMP

check to see that your mechanical fuel pump is working on the lower right side of the engine. VERY problematic pump due to design and location. Have you replaced your fuel filter with the injector pump swap? cause you need to do that , its a must If your getting fuel to your injector pump you have to bleed the lines to each cylinder to bleed out the air in the system. If that all checks out then you need to set the timing to 8 deg using a timing light and a diesel injection pulse width adapter timing tool. purchase a haynes manuel for 6.9l/7.3l diesel engines to follow the correct procedure for setting timing to manufactures spec. You will have to disconnect sensor at certain times during the timing stage so make sure it is done right!
PS - I hope you marked a reference line on the pump to line up with the line on the housing cause that will get you close to start! good luck

Posted on Apr 07, 2010

  • 202 Answers

SOURCE: How do you remove the fuel injector on a ford 6.0

V8 6.0L DSl Turbo VNP 1. Remove the valve cover 2 disconnect the fuel injector electrical connector 3 remove the bolts and the high-pressure oil rail 4 Caution, Do not attempt to apply battery voltage to the injector or damage to the fuel injector will occur. using a 19mm (.074 in) socket, push the fuel injector electrical connector out of the rocker arm carrier. 5 Note - there is no need to drain the fuel rail - if the engine coolant is found in the chambers,it may be necessary to install a new injector sleeve. Remove the bolt, fuel injector hold-down clamp and fuel injector.

Posted on May 04, 2010

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1 Answer

Lost current communication with fuel injector control module


Lost current communication with fuel injector control module ? Would you like to try and explain that a little better ? Lost communication with Engine computer PCM/ECM ? A scan tool won't talk with the PCM / ECM ? What type scan tool ? Can your scan tool talk with any other control module on the vehicle ? BCM , EBCM , SRS etc... if you know what those are ? Or current , are you talking about electrical current ? I know I only have thirty years experience as automotive Tech . I need terms that I can relate to .

Dec 01, 2016 | Cars & Trucks

1 Answer

Ford 550 not starting


Urbon, Could be a lot of things causing your F550 not to start, bad fuel, clogged filters, faulty fuel pump, faulty IDM(injector driver module), low voltage to injectors,etc. Check oil level as a first step and top up to full if needed. If you can have the truck scanned by a good diesel tech., diagnosed and estimate repair. See attached No start diesel engine diagnostic links. Check the attached links,instruction and guides, Good luck
"I hope this helped you out, if so let me know by pressing the helpful button. Check out some of my other posts if you need more tips and info."
No Start Diesel Diagnosis KnowYourParts
02 F550 DIED CRANKS BUT WONT START NEED HELP ASAP Ford Truck Enthusiasts...
http://www.powerstroke.org/forum/6-0-motor-problems/14998-6-0-cranks-but-wont-start.html

Aug 16, 2016 | Ford Cars & Trucks

1 Answer

U0105


Something to do with the injectors?
Try - http://www.ford-trucks.com/forums/994816-u0105-rearing-its-ugly-head.html
Maybe that will help if you keep digging.

Apr 02, 2014 | Ford F-450 Cars & Trucks

1 Answer

Fuel Injector


either the relay is bad or the connector is dirty.. service/clean ir required..

Dec 22, 2013 | Toyota Cars & Trucks

1 Answer

Ford code p1316


ford code p1316 is IDM problem ( injector driver module)
the IDM operates as 2 banks of injector drivers ( right and left and can cause one bank to shut down as if driving a 4 cyl
there are forum statements which say that there is a problem with wiring and clips inside of the rocker covers or broken wires
check that the harness and wires to the unit are tight
suspect that the module may be in an area that is near the transmission and the wires may have been disturbed
I went google and typed in--- ford fault code p1316 and there are videos and forum sites that will help you
code p 0562 refers to system voltage --low===causes ---wiring---poor connection--battery---alternator
also refers to ECM power relay control--circuit open wiring ---ECM relay
check that all harness connections were put back properly after the transmission job
code p 0231 refers to fuel pump relay---circuit low ===causes --wiring short to ground --fuel pump relay---ECM

Apr 13, 2017 | Cars & Trucks

1 Answer

How do ya fix codes p0320&p0340


Ford Crown Victoria, Mercury Grand Marquis, Marauder, Lincoln Town Car 1999-2005
4.6L V8 - Auto 2

Print


Trouble Code: P0201

Cylinder 1 Injector Circuit Malfunction

Possible Causes:


Injector 1 connector is damaged, open or shortedInjector 1 control circuit is open, shorted to ground or to powerPCM has failed (the injector driver circuit may be damaged)


Trouble Code: P0202

Cylinder 2 Injector Circuit Malfunction

Possible Causes:


Injector 2 connector is damaged, open or shortedInjector 2 control circuit is open, shorted to ground or to powerPCM has failed (the injector driver circuit may be damaged)


Trouble Code: P0203

Cylinder 3 Injector Circuit Malfunction

Possible Causes:


Injector 3 connector is damaged, open or shortedInjector 3 control circuit is open, shorted to ground or to powerPCM has failed (the injector driver circuit may be damaged)


Trouble Code: P0204

Cylinder 4 Injector Circuit Malfunction

Possible Causes:


Injector 4 connector is damaged, open or shortedInjector 4 control circuit is open, shorted to ground or to powerPCM has failed (the injector driver circuit may be damaged)


Trouble Code: P0205

Cylinder 5 Injector Circuit Malfunction

Possible Causes:


Injector 5 connector is damaged, open or shortedInjector 5 control circuit is open, shorted to ground or to powerPCM has failed (the injector driver circuit may be damaged)


Trouble Code: P0206

Cylinder 6 Injector Circuit Malfunction

Possible Causes:


Injector 6 connector is damaged, open or shortedInjector 6 control circuit is open, shorted to ground or to powerPCM has failed (the injector driver circuit may be damaged)


Trouble Code: P0207

Cylinder 7 Injector Circuit Malfunction

Possible Causes:


Injector 7 connector is damaged, open or shortedInjector 7 control circuit is open, shorted to ground or to powerPCM has failed (the injector driver circuit may be damaged)


Trouble Code: P0208

Cylinder 8 Injector Circuit Malfunction

Possible Causes:


Injector 8 connector is damaged, open or shortedInjector 8 control circuit is open, shorted to ground or to powerPCM has failed (the injector driver circuit may be damaged)


Trouble Code: P0219

Engine Over-Speed Condition

Possible Causes:


Engine operated in the wrong transmission gear positionExcessive engine speed with gear selector in Neutral positionWheel slippage due to wet, muddy or snowing conditions


Trouble Code: P0230

Fuel Pump Primary Circuit Malfunction

Possible Causes:


FP or FSV circuit is open or shortedFuel pump relay VPWR circuit openFuel pump relay is damaged or has failedPCM has failed


Trouble Code: P0231

Fuel Pump Primary Circuit Low Input

Possible Causes:


FP or FSV circuit is open or shorted to groundFuel pump relay VPWR circuit open or fuel pump relay failedPCM has failed


Trouble Code: P0232

Fuel Pump Secondary Circuit High Input

Possible Causes:


Fuel pump relay contacts always closedFuel pump ground circuit has high resistanceFuel pump secondary circuit is shorted to powerLow speed fuel pump relay damaged or related circuit problem


Trouble Code: P0297

Vehicle Over-Speed Condition

Possible Causes:


The code indicates the vehicle was driven at very high engine speed (rpm) for too long. The PCM temporarily prohibits high engine speed by disabling the fuel injectors with this code set.


Trouble Code: P0300

Random Misfire Detected

Possible Causes:


Base engine mechanical fault that affects two or more cylindersFuel metering fault that affects two or more cylindersFuel pressure too low or too high, fuel supply contaminatedEVAP system problem or the EVAP canister is fuel saturatedEGR valve is stuck open or the PCV system has a vacuum leakIgnition system fault (coil, plug) affecting two or more cylindersMAF sensor contamination (it can cause a very lean condition)Vehicle driven while very low on fuel (less than 1/8 of a tank)TSB 03-14-4 contains repair help for this code for COP ignition


Trouble Code: P0301

Cylinder Number 1 Misfire Detected

Possible Causes:


Air leak in the intake manifold, or in the EGR or PCM systemBase engine mechanical problem that affects only Cylinder 1Fuel delivery component problem that affects only Cylinder 1 (i.e., a contaminated, dirty or sticking fuel injector)Ignition system problem (coil, plug) that affects only Cylinder 1TSB 02-16-2 contains repair help for this code (LS & T-Bird)TSB 03-14-4 contains repair help for this code for COP ignition


Trouble Code: P0302

Cylinder Number 2 Misfire Detected

Possible Causes:


Air leak in the intake manifold, or in the EGR or PCM systemBase engine mechanical problem that affects only Cylinder 2Fuel delivery component problem that affects only Cylinder 2 (i.e., a contaminated, dirty or sticking fuel injector)Ignition system problem (coil, plug) that affects only Cylinder 2TSB 02-16-2 contains repair help for this code (LS & T-Bird)TSB 03-14-4 contains repair help for this code for COP ignition


Trouble Code: P0303

Cylinder Number 3 Misfire Detected

Possible Causes:


Air leak in the intake manifold, or in the EGR or PCM systemBase engine mechanical problem that affects only Cylinder 3Fuel delivery component problem that affects only Cylinder 3 (i.e., a contaminated, dirty or sticking fuel injector)Ignition system problem (coil, plug) that affects only Cylinder 3TSB 02-16-2 contains repair help for this code (LS & T-Bird)TSB 03-14-4 contains repair help for this code for COP ignition


Trouble Code: P0304

Cylinder Number 4 Misfire Detected

Possible Causes:


Air leak in the intake manifold, or in the EGR or PCM systemBase engine mechanical problem that affects only Cylinder 4Fuel delivery component problem that affects only Cylinder 4 (i.e., a contaminated, dirty or sticking fuel injector)Ignition system problem (coil, plug) that affects only Cylinder 4TSB 02-16-2 contains repair help for this code (LS & T-Bird)TSB 03-14-4 contains repair help for this code for COP ignition


Trouble Code: P0305

Cylinder Number 5 Misfire Detected

Possible Causes:


Air leak in the intake manifold, or in the EGR or PCM systemBase engine mechanical problem that affects only Cylinder 5Fuel delivery component problem that affects only Cylinder 5 (i.e., a contaminated, dirty or sticking fuel injector)Ignition system problem (coil, plug) that affects only Cylinder 5TSB 02-16-2 contains repair help for this code (LS & T-Bird)TSB 03-14-4 contains repair help for this code for COP ignition


Trouble Code: P0306

Cylinder Number 6 Misfire Detected

Possible Causes:


Air leak in the intake manifold, or in the EGR or PCM systemBase engine mechanical problem that affects only Cylinder 6Fuel delivery component problem that affects only Cylinder 6 (i.e., a contaminated, dirty or sticking fuel injector)Ignition system problem (coil, plug) that affects only Cylinder 6TSB 02-16-2 contains repair help for this code (LS & T-Bird)TSB 03-14-4 contains repair help for this code for COP ignition


Trouble Code: P0307

Cylinder Number 7 Misfire Detected

Possible Causes:


Air leak in the intake manifold, or in the EGR or PCM systemBase engine mechanical problem that affects only Cylinder 7Fuel delivery component problem that affects only Cylinder 7 (i.e., a contaminated, dirty or sticking fuel injector)Ignition system problem (coil, plug) that affects only Cylinder 7TSB 02-16-2 contains repair help for this code (LS & T-Bird)TSB 03-14-4 contains repair help for this code for COP ignition


Trouble Code: P0308

Cylinder Number 8 Misfire Detected

Possible Causes:


Air leak in the intake manifold, or in the EGR or PCM systemBase engine mechanical problem that affects only Cylinder 8Fuel delivery component problem that affects only Cylinder 8 (i.e., a contaminated, dirty or sticking fuel injector)Ignition system problem (coil, plug) that affects only Cylinder 8TSB 02-16-2 contains repair help for this code (LS & T-Bird)TSB 03-14-4 contains repair help for this code for COP ignition


Trouble Code: P0315

Unable to Learn Crankshaft Variation

Possible Causes:


Inspect the CKP sensor for damageInspect the CKP sensor for debris on the rotorInspect the crankshaft pulse wheel for damaged teethInspect the crankshaft pulse wheel for wobble (loose condition)


Trouble Code: P0316

Misfire in the First 1000 Revolutions

Possible Causes:


Check for CMC DTC P0136, P0156, P0171, P0172, P0175, P1130 and P1150. Repair these adaptive fuel and HO2S codesCheck for any other CMC in memory. Repair these codes first!Ignore P1000 codes that set during KOEO and KOER Self-Test


Trouble Code: P0320

Ignition Engine Speed Input Circuit Malfunction

Possible Causes:


Inspect for problems with an Aftermarket 2-way radioInspect for signs of "arcing" at one or more of the ignition coilsInspect the Profile Ignition Pickup (PIP) unit inside distributor (check for damage or corrosion at the PIP sensor connector)PIP sensor is damaged or it has failed (distributor models)Ignition control module (ICM) has failed (Distributorless models)Trouble Code: P0340

Camshaft Position Sensor Circuit Malfunction

Possible Causes:


CMP sensor circuit is open or shorted to groundCMP sensor circuit is shorted to powerCMP sensor ground (return) circuit is openCMP sensor installation incorrect (Hall-effect type)CMP sensor is damaged or CMP sensor shielding damagedPCM has failedTSB 02-22-1 contains repair information for this trouble code

Nov 16, 2012 | Ford Cars & Trucks

1 Answer

Ford 2003 escape codes readed


Cauases or fault codes are not cut and dry, but here are the possible causes of codes P0316 and P0306 which are related codes.
P0316 - Engine Misfire Detected on Startup
Symptoms - Engine Light ON (or Service Engine Soon Warning Light)
- Engine fails to start
- Engine runs rough Possible causes - Crankshaft Position (CKP) sensor harness is open or shorted
- Crankshaft Position (CKP) sensor circuit poor electrical connection
- Faulty Crankshaft Position (CKP)
- Ignition System
- Fuel Injectors
- Running out of fuel
- Fuel Quality
- Faulty Engine Control Module (ECM) P0306 - Cylinder 6 Misfire Detected Symptoms - Engine Light ON (or Service Engine Soon Warning Light)
- Lack/loss of power
- Hard start
- Engine hesitation
Possible causes - Faulty spark plug 6
- Faulty ignition coil 6
- Ignition coil 6 harness is open or shorted
- Ignition coil 6 poor electrical connection
- Clogged or faulty fuel injector 6
- Injector 6 harness is open or shorted
- Injector 6 poor electrical connection
- Improper spark plug 6
- Insufficient cylinder 6 compression
- Incorrect fuel pressure
- Intake air leak

Jan 17, 2012 | Cars & Trucks

1 Answer

Trouble shoot U0105,U0306


U0105 - Lost Communication with FICM
U0306 - Software Incompatibility with FICM
FICM(fuel injection control module) might have gotten unplugged or just completely died. Check out the wiring harness plugs on the module to make sure they are properly plugged in, the module is a silver box mounted under the coolant resevoir to the driver's side valve cover.

Apr 28, 2011 | Ford F-450 Cars & Trucks

5 Answers

CHEVY SILVERADO 2500HD DURAMAX DIESEL


DTC P1093
Fuel Rail Pressure Low During Power Enrichment



The engine control module (ECM) uses the fuel rail pressure (FRP) sensor to determine fuel pressure to the fuel injectors. This is then compared to the calculated target fuel pressure as determined by the ECM. The ECM adjusts the FRP by modulating the duty cycle of the control driver of the fuel pressure regulator. Injector pulse duration is determined by the measured rail pressure and the target injection fuel into each cylinder. If a sensor circuit malfunction is detected, or the commanded fuel injection pump flow is not within the proper range for a given engine load and speed, DTCs will be set.

DTC U1000 and U1255 Circuit Description Modules connected to the class 2 serial data circuit monitor for serial data communications during normal vehicle operation. Operating information and commands are exchanged among the modules. When a module receives a message for a critical operating parameter, the module records the identification number of the module which sent the message for State of Health monitoring. A critical operating parameter is one which, when not received, requires that the module use a default value for that parameter. When a module does not associate an identification number with at least one critical parameter within about five seconds of beginning serial data communication, DTC U1000 or U1255 is set. When more than one critical parameter does not have an identification number associated with it, the DTC will only be reported once. The class 2 serial data line on this vehicle is a ring/star configuration. The following modules communicate on the class 2 serial data line:
• The body control module (BCM) • The digital radio reciever • The driver door module (DDM) • The electronic brake control module (EBCM) • The front passenger door module (FPDM) • The HVAC control module • The inflatable restraint sensing and diagnostic module (SDM) • The instrument panel cluster (IPC) • The memory seat module (MSM) • The powertrain control module (PCM) • The radio • The radio amplifier • The rear seat audio (RSA) controller • The rear seat entertainment (RSE) assembly w/U42 • The rear wheel steering control module • The remote playback device-CD player w/U1S • The transfer case shift control module • The transmission control module (TCM) w/Allison transmission • The theft deterrent control module • The vehicle communication interface module (VCIM) w/UE1

Jul 12, 2008 | 2003 Chevrolet Silverado 2500HD

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