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I'm getting p0410 secondary air injection system malfunction on my 2004 chrysler crossfire. The dealer says that I need an engine management/fuel pump relay. Will that resolve my problem and is the relay easy to install?

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6 Suggested Answers

6ya6ya
  • 2 Answers

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Posted on Jan 02, 2017

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hawk127311
  • 350 Answers

SOURCE: i got codes p0410 and p1411

You are correct, these are secondary air injection codes. It is under the passenger side intake manifold. There's 3 pieces that can be bad, an electric vacuum switch that's controlled by the ecu, the control valve which is activated by vacuum from the first part and a one-way valve. Also, a vacuum leak in the circuit can cause the same fault code. The one-way valve can be checked simply by blowing into it, it should allow flow in the direction of the arrow but not the other. The vacuum control valve can be tested off the car by applying a vacuum to it, it will make a clear thunking noise when it activates. I'm not sure how to test the electric solenoid, since it is activated by the ECU it would work off of 5 volts. It seems like all 3 pieces would run about $100 so it would not be out of the question to replace all 3 while you're in there. Make sure you orient the electric valves the way they are on the car or you'll get the codes again.
The only sketchy thing about doing it yourself is that you do have to remove the plastic intake manifold on that side, and it is a real PITA to get to. Evidently it is fine to re-use the o-ring gasket that seals it to the aluminum stacks. I hope this helps and good luck!
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Posted on Nov 03, 2009

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  • 52 Answers

SOURCE: 2001 chevy tahoe dianostic codes p1416 and p0410

http://img245.imageshack.us/img245/39/218488404lv.jpg
http://img241.imageshack.us/img241/4642/443329838do.jpg

And some instructions

Removal Procedure

Caution: Allow the engine to cool before servicing the secondary air injection AIR system in order to reduce the chance of severe burns.
1. Remove the clamp from the check valve.
2. Disconnect the AIR hose from the check valve.
3. Remove the check valve from the left side AIR pipe.
4. Remove the left AIR pipe from the exhaust manifold.
5. Before replacing a check valve, test the valve for proper operation.
5.1. Install a vacuum pump to the nipple side of the check valve, AIR pump side.

5.2. Pump the vacuum pump to 10 inches Hg and observe the gauge.

5.3. Replace the check valve if the vacuum bleeds down to zero within 5 seconds.


Installation Procedure

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

1.Install the check valve onto the AIR pipe.
Tighten the check valve to the AIR pipe to 23 N·m (17 lb ft).
2.Connect the AIR pipe to the exhaust manifold.
Tighten the AIR pipe to the exhaust manifold to 20 N·m (15 lb ft).
3. Install the AIR hose to the check valve.
4. Install the check valve clamp.

Posted on Jul 08, 2009

  • 184 Answers

SOURCE: P0410 Secondary air injection system fault, P0128 Coolant temp

most ecu controlled vehicles have a 'limp home'mode if 2 or more fault codes are stored,it is designed to get your attention before damage is caused and to get you to the nearest w.shop to fix,i would have codes cleared and retest vehicle,it is the cheapest and 1st option for any shop,some late models even have excessive mileage past service interval in the 'limp' program

Posted on Jul 24, 2009

Molson02536
  • 3854 Answers

SOURCE: Code P0410- Secondary Air Injection Malfunction

The air injection reaction system (AIR) is on all 2004+ 4.2's. There is an electric blower under the truck, tucked inside the frame rail about under the drivers seat. The blower draws it's clean air from a hose tied into the air inlet tube between the airfilter box and Throttle body, pressurizes it slightly and blows this clean air into a port in the cylinder head directly above the exhaust manifold, dead center. There is a can shaped check valve bolted to this port with the air hose clamped to it and an electrical connection. The most common failure point of this system is this check valve. Remove the hose, the electrical connection and 2 bolts and it's off. Very easy. Problem is, it's about a $125 dealer only item.:banghead: The check valve gets corroded/cruded up and doesnt seat. Let it go long enough and moisture from the exhaust can back flow into the system and destroy the $$$ electric air blower. I'd start by removing and checking the valve and check the hoses for water.
Inspect the air pump and wire harness under the Trailblazer's frame rail, since you did mentioned that your had your transmission serviced and they would have had to work under there to remove the transmission pan to replace the transmission fluid and filter. There are 2 fuses you need to check also. AIR fuse 60amp....AIR solenoid fuse 15amp.
Good luck and thank you for using Fixya

Posted on Mar 11, 2010

  • 478 Answers

SOURCE: have 2005 trailblazer check engine light on and

If you have a "Air pump installed on your TB then you need to replace pump and or check to make sure that the hose's are all connect to it prior to replacing the pump which is dependisng on which engine you have on the lower left side (passenger)
Models Affected
1999-2003 Chevrolet Blazer, S10
1999-2001 GMC Jimmy
1999-2003 GMC Sonoma
1999-2001 Oldsmobile Bravada
All with 2.2L or 4.3L Engine (VINs 4, H, 5, W -- RPOs LN2, L43, L35)
Condition
Some owners may comment on the check engine light being illuminated. Upon
investigation, the technician may find a DTC P0410 indicating there is a concern in the
secondary air injection system.
Cause
This concern may be attributed to water that may have collected in the AIR pump or the
vent solenoid and frozen or corroded the pump.
Correction
Replace the AIR pump and install a new inlet hose and solenoid tube assembly using
the following procedure:
1. Prep vehicle.
2. Raise vehicle on hoist.
3. Remove shield covering AIR pump.
4. Remove hose and vacuum lines from pump and solenoid.
5. Remove AIR pump inlet hose. Do not re-use.
6. Disconnect electrical connectors from pump and solenoid.
7. Remove pump mounting bolts and pump.
8. Transfer isolators from the old pump to the new pump.
9. Install new AIR pump and bolts to vehicle. Tighten the bolts to 17N·m (12.5 lb ft).
10. Route new hose assembly up between engine and fender. It should come up near
the area between the battery and the coolant bottle.
11. Connect new inlet hose to pump inlet.
12. Connect old outlet hose to pump outlet.
13. Connect electrical connector to pump.
14. Connect electrical connector for solenoid to connector on the new hose assembly.
15. Connect the hose with the white nipple to the vacuum source hose.
16. Connect the remaining hose to the shut off valve.
17. Install shield covering AIR pump.
18. Lower vehicle.
19. Remove coolant reservoir nut nearest the battery.
20. Route new hose assembly between the battery and the coolant reservoir with the solenoid on top.
21. Install the solenoid bracket onto the coolant reservoir stud and reinstall the nut
back into the vehicle.
22. Use a wire tie to keep the new hose assembly away from the engine. On four
cylinder engines, tie to the AIR outlet hose. On six cylinder engines, tie to an
available hole in the radiator fan shroud.
Part Information
Part Number Description Quantity

Posted on Apr 13, 2010

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I have a service engine soon light on and have hooked up an OBD11 reader to it and got code P0410 pertaining to a secondary air injection problem. hoses are fine, pump is new.


P0410 Oldsmobile - Secondary Air Injection System Malfunction

Possible causes: - Faulty Vacuum hoses damaged
- Faulty Air Pump inoperative
- Air bypass solenoid harness is open or shorted
- Air bypass solenoid circuit poor electrical connection
- Air bypass solenoid leaking/blocked or stuck open/closed
- Air diverter valve leaking/blocked or stuck open/closed

Tech notes: Visually inspect AIR pump and AIR bypass valve harness and connector, if connector are OK, then replaced AIR bypass valve.

When is the code detected? The secondary air injection system does not detect the presence of air in the exhaust when introduced by the secondary air injection system.

Possible symptoms: - Engine Light ON (or Service Engine Soon Warning Light)
- Engine hesitation

P0410 Oldsmobile Description An air pump is used on the vehicle to lower tail pipe emissions on start-up. The Powertrain Control Module (PCM) grounds the Air pump relay control circuit which energizes the Air pump. The PCM also grounds the Air combination valve vacuum control solenoid circuit, which energizes the Air vacuum control solenoid. Vacuum is then applied to both Air combination valve diaphragms which opens the shut off valves. The PCM enables both circuits simultaneously when Air system operations id desired. When the AIR system is active, then Air pump forces fresh air into the exhaust stream in order to accelerate catalyst operation. The AIR combination valves replace the conventional check valves. When the AIR system is inactive the shut off valves prevent air flow in either direction.
P0410 Oldsmobile Secondary Air Injection System Malfunction

May 30, 2015 | 2001 Oldsmobile Intrigue

2 Answers

What does this code mean? P0410


Diagnostic Test Code (DTC) P0410 indicates that your secondary air injection system is not functioning properly.
Not all 2001 Chevrolet Bazers are equipped with secondary air injection. The secondary air injection system was added to vehicles that were to be sold in certain areas where the emissions laws required it, like the State Of California.

The Powertrain Control Module (PCM) monitors the system by commanding the secondary air blower motor to run and the air injection solenoid to open. This causes additional oxygen to enter the exhaust system. The PCM then monitors the signal from the oxygen sensors to see if the commanded air has in fact, entered the exhaust system. Code P0410 sets when the PCM has commanded the blower motor on and the solenoid open and there is little or no change in the oxygen sensor signal.

GM has had some problems with these systems and there has been a Technical Service Bulletin (TSB) issued that addresses some of the known concers. Below is a brief description of the TSB and the issues involved.

Bulletin No.: 04-06-04-015A
Date: November 28, 2006
TECHNICAL
Subject:
LN2, L43 or L35 Engine SES/MIL Light Illuminated, AIR Pump Ingesting Water and DTC P0410 Set (Replace AIR Pump and Inlet Hose Assembly)
Models:
1999-2003 Chevrolet Blazer, S10
1999-2001 GMC Jimmy
1999-2003 GMC Sonoma
1999-2001 Oldsmobile Bravada
with Vortec 2.2L I4 or 4.3L V6 Engine (VINs 4, 5, W - RPOs LN2, L43, L35)
Condition
Some customers may comment on the SES/MIL light being illuminated. Upon investigation, the technician may find a DTC P0410 indicating that there is a concern in the secondary air injection system.
Cause
Water may have collected in the AIR pump or the vent solenoid and frozen or corroded the pump.
Correction
Replace the AIR pump and install a new inlet hose and solenoid tube assembly...

The bulletin goes on and gives detailed information on how to perform the repair and the part numbers of the replacement parts needed to do so. Your local dealer can provide the parts for you and you can probably get them to print out a complete copy of the bulletin for you. It is not really hard to do if you want to do this yourself.

Sep 01, 2011 | 2001 Chevrolet Blazer

1 Answer

Am looking for what the carmd code p0410 means for a 2004 buick ranier - my car md is not working right.


CEL light/code P0410, secondary air system fault.
DTC P0410 - Secondary Air Injection System

Suspect -
Relay/fuse (box B) loc 3 ,15amps
Pump $434(new) / $243 (Remanufactured) / $95 (used,Ebay)
solenoid $73
check valve $18
http://www.autopartswarehouse.com

A new pump, or simulator!

What signals the ECU, if the seconary Air Injection system isn't working?
H20 sensors, if running rich > Xtime throw code!
The pump only runs when the engine is cold, so the air & rich fuel mix is burnt in the exhaust manifold, so there's less Emission.

May 09, 2011 | 1997 Volvo 960

1 Answer

Check Engine ight


Hello there:
Here is the code
P0410 Secondary Air Injection System Malfunction
It is another air pump that pushes air into the exhaust so the cats can burn more pollution.. It does not affect drive train, just emmisions it shouldnt cost about $400 if it is the air pump, Unless there is a secondary problem, ok?
Hope this helps you out
Best regards Michael

May 30, 2010 | 2000 Oldsmobile Intrigue

3 Answers

Code P0410- Secondary Air Injection Malfunction


The air injection reaction system (AIR) is on all 2004+ 4.2's. There is an electric blower under the truck, tucked inside the frame rail about under the drivers seat. The blower draws it's clean air from a hose tied into the air inlet tube between the airfilter box and Throttle body, pressurizes it slightly and blows this clean air into a port in the cylinder head directly above the exhaust manifold, dead center. There is a can shaped check valve bolted to this port with the air hose clamped to it and an electrical connection. The most common failure point of this system is this check valve. Remove the hose, the electrical connection and 2 bolts and it's off. Very easy. Problem is, it's about a $125 dealer only item.:banghead: The check valve gets corroded/cruded up and doesnt seat. Let it go long enough and moisture from the exhaust can back flow into the system and destroy the $$$ electric air blower. I'd start by removing and checking the valve and check the hoses for water.
Inspect the air pump and wire harness under the Trailblazer's frame rail, since you did mentioned that your had your transmission serviced and they would have had to work under there to remove the transmission pan to replace the transmission fluid and filter. There are 2 fuses you need to check also. AIR fuse 60amp....AIR solenoid fuse 15amp.
Good luck and thank you for using Fixya

Mar 11, 2010 | 2004 Chevrolet TrailBlazer

2 Answers

Check engine light on, diagnostic code 0128 and 0410 keep coming up


P0128 - Coolant Thermostat (Coolant Temperature Below Thermostat Regulating Temperature)

P0410 - Secondary Air Injection System Malfunction
(has to do with exhaust system)

Note: There is a technical service bulletin (TSB) regarding code P0410 for a number of GM models. The TSB calls for the replacement of the AIR pump and the installation of a new secondary injection hose.

Oct 13, 2009 | 2005 Chevrolet TrailBlazer

2 Answers

I have an engine management light come on - tested - came up with a code PO410 - what is the next step?


P0410 is the error code for Secondary Air Injection System Malfunction
The secondary air injection pump pumps air into the exhaust to help heat the catalytic converter at cold start. This lowers the emissions at an otherwise high emission time.
A malfunction means that computer has registered either a pump failure (common on some models), fuse blown, or improper catalytic converter function.
Check your fuses. Whether you find a bad fuse or not have the codes reset. Some auto Zones can read and reset the codes. If the error comes back you may want to consider having the exhaust system checked.Problems with the catalytic converter\converters can have a large impact on your MPG.

Sep 07, 2009 | 2003 Chrysler Crossfire

1 Answer

Failed smpog check due to


dealer only ,,encrypted software used

Aug 17, 2009 | 2004 Chrysler Crossfire

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