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What is needed to remove rear pinion bearing - 2002 Mercury Mountaineer

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This job takes special pullers and presses, and needs to have the pinion reset, in relation to the ring gear. Failure to do so will cause noisy rearend. Take to a qualified shop for this repair.

Posted on Sep 03, 2010

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Rear pinion removel on a GMC Jimmy 1998 4x4 to replace bearing


Pull the rear cover, remove the axles, remove the carrier assembly, drop the drive shaft off the yoke,remove pinion nut, remove the yoke and knock the pinion out with wooden or brass hammer. The pinion bearing will have to be pressed off and on with proper shim. reinstall with new crush sleeve. There is alot specs and readings yoy need to follow so it is best to get a repair manual and follow it to the tee.

Jul 19, 2014 | 1998 GMC Jimmy

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How to replace pinion bearing 99 dodge ram


If its a 4x4 remove rear drive shaft from vehicle, remove large nut (pinion nut) at front of diff which is generally hidden when driveshaft is in place. with a bearing puller remove pinion bearing replace with new one, install new pinion seal reinstall pinion cover and pinion nut tighten to specified torgue reinstall driveshaft check diff oil for proper amount

May 31, 2014 | 1999 Dodge Ram

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How do you remove the bearing that is behind the pinion seal which connects to the driveshaft on a 1984 lincoln mark7


The Second bearing you speek of has to be removed from the other side by removing the crown wheel and spider gear hub you will then be able to remove the pinion to which the bearing is mounted on.
Be carefull to mount bearings and shims correctly and lap gears in accordance to spec or damage will accure

May 21, 2014 | 1984 Lincoln Mark VII

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How do you remove the front rearend crown and pinion on 1997 gmc serria 4x4 1500 pick-up


That indicates a bad pinion bearing. On this rear end it is usually necessary to replace the ring and pinion gears as well as the bearings becasue when the pinion bearing goes bad it will spin on the pinion gear itself causing it to wear thus just replacing the bearing will not work because it will fit loose on the pinion gear and it needs to be pressed on tight. ---------- First the c-clips are to be removed from the pinion gears.-------- Click this link below and follow the detailed procedure:---- http://technoanswers.blogspot.com/2011/07/how-to-remove-rear-end-crown-and-pinion.html -------------- This should help.Thanks.Helpmech.

Jul 17, 2011 | GMC Sierra 1500 Cars & Trucks

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1998 ford explorer 2 wheel drive rear wheel bearing replacement


what about it?

conventional axle or limited slip? Get axle code off door sticker.

SECTION 205-02: Rear Drive Axle/Differential - Ford 8.8-Inch Ring Gear 1998 Explorer/Mountaineer Workshop Manual
IN-VEHICLE REPAIR Rear Wheel Bearing and Axle Shaft Oil Seal -4.0L SOHC and 4.0L EI, Conventional
Special Tool(s) swn~us~en~file=st1514a.gif~gen~ref.gif Axle Seal Replacer
T83T-1175-A swn~us~en~file=st1283a.gif~gen~ref.gif Axle Wheel Bearing Puller
T83T-1225-A swn~us~en~file=st1322a.gif~gen~ref.gif Axle Wheel Bearing Replacer
T83T-1225-B swn~us~en~file=st1326a.gif~gen~ref.gif Driver Handle
T80T-4000-W swn~us~en~file=st1185a.gif~gen~ref.gif Impact Slide Hammer
T50T-100-A
Removal
  1. Remove the axle shaft; refer to Axle Shaft in this section.
Axle Shaft Removal
  1. swn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not use heat to loosen a seized lug nut. Heat can damage the wheel (1007) and the rear wheel bearings (1225).
    Loosen the lug nuts (1012).
    1. Remove the center cap.
    1. With the weight of the vehicle on the wheels, loosen the lug nuts.
  1. Raise and support the vehicle.
  1. Remove the wheel and tire assembly.
    1. Remove the lug nuts.
    1. Remove the wheel and tire assembly.
  1. Remove the axle housing cover (4033).
    1. Loosen the axle housing cover bolts (4346) and drain the rear axle (4001).
    1. Remove the axle housing cover bolts.
    1. Remove the axle housing cover.
  1. Remove the rear disc brake rotors (2C026); refer to Section 206-04 .
  1. swn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Once the differential pinion shaft (4211) has been removed, turning the differential case (4204) or an axle shaft (4234) will cause the differential pinion gears (4215) to fall out of the assembly. This could result in chipped or damaged components.
    Remove the differential pinion shaft.
    1. Remove the differential pinion shaft lock bolt.
    1. Remove the differential pinion shaft.
  1. swn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage the rubber O-rings in the U-washer grooves.
    Remove the U-washers (4N237).
    1. Push the axle shafts inboard.
    1. Remove the U-washers.
  1. Reinstall the differential pinion shaft.
    1. Install the differential pinion shaft.
    1. Install the differential pinion shaft lock bolt finger-tight.
  1. swn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage the inner wheel bearing oil seal (1177).
    Remove the two axle shafts.
Installation
  1. Lubricate the lip of the inner wheel bearing oil seal.
    • Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESA-M1C75-B.
  1. swn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Once the differential pinion shaft has been removed, turning the differential case or an axle shaft will cause the differential pinion gears to fall out of the assembly. This could result in chipped or damaged components.
    Remove the differential pinion shaft.
    1. Remove the differential pinion shaft lock bolt.
    1. Remove the differential pinion shaft.
  1. swn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage the inner wheel bearing oil seal.
    Install the two axle shafts.
  1. swn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage the rubber O-rings in the U-washer grooves.
    Install the U-washers.
    1. Position the two U-washers on the button end of the axle shafts.
    1. Pull the axle shafts outward.
  1. Install the differential pinion shaft.
    1. Align the hole in the differential pinion shaft with the differential pinion shaft lock bolt hole.
    1. Install the differential pinion shaft lock bolt.
  1. Install the rear disc brake rotors; refer to Section 206-04 .
  1. Install the axle housing cover and fill the rear axle housing (4010) with 2.4 liters (5.5 pints) of specified lubricant; refer to Axle Housing Cover in this section.
  1. swn~us~en~file=ani_caut.gif~gen~ref.gif WARNING: Always remove any corrosion, dirt or foreign material that may be present on the mounting surfaces of the wheel or the surface of the wheel hub or rear disc brake rotor that contacts the wheel. Installing wheels without proper metal-to-metal contact at the wheel mounting surfaces can cause the lug nut to loosen and the wheel to come off while the vehicle is in motion, causing loss of control.
    Clean the wheel hub and mounting surfaces.
  1. Install the tire and wheel assembly.
    1. Position the tire and wheel assembly.
    1. Install the lug nuts and lower the vehicle.
    1. Tighten the lug nuts.
    1. Install the center cap.


  1. swn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Never remove the axle shaft oil seal by itself. Always remove the rear wheel bearing and the axle shaft oil seal at the same time.
    NOTE: If the axle shaft oil seal is leaking, the axle housing vent may be plugged with debris.
    Use Impact Slide Hammer and Axle Wheel Bearing Puller to remove the rear wheel bearing and the axle shaft oil seal.
Installation
  1. Lubricate the new rear wheel bearing.
    1. Use Thermally Stable Rear Axle Lubricant XY-80W90-QL or equivalent meeting Ford specification WSP-M2C197-A.
  1. Use Axle Wheel Bearing Replacer with Driver Handle to install the rear wheel bearing.
  1. Lubricate the lip of the new axle shaft oil seal.
    • Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESA-M1C75-B.
  1. Use Axle Seal Replacer with Driver Handle to install the axle shaft oil seal.
  1. Install the axle shaft; refer to Axle Shaft in this section.

May 18, 2011 | Ford Explorer Cars & Trucks

1 Answer

I am replacing the seal on the rear penion i need touqe specs on the nut


PINION FLANGE & OIL SEAL

CAUTION: Following procedure must be used to retain proper pinion bearing preload. Failure to follow procedure may result in premature axle assembly or component failure. Ensure pinion bearing preload is checked before disassembly, as previous pinion bearing preload will be used during reassembly.

Removal

1. Raise and support vehicle. Scribe reference mark on drive shaft-to-pinion flange on differential for reassembly reference. Remove bolts and "U" joint straps at pinion flange on differential.
Disconnect drive shaft from differential.
2. Remove rear wheels and brake drums to prevent any drag that may affect pinion bearing preload reading. Using INCH-lb. torque wrench, measure amount of force required to rotate pinion. This is pinion bearing preload. Record pinion bearing preload for reassembly reference.
3. Using Holder (6719), hold pinion flange. Remove pinion nut and washer. Scribe reference mark on pinion flange-to-pinion for reassembly reference. Using appropriate puller, remove pinion flange from pinion. Remove oil seal from axle housing.

Installation

1. Ensure oil seal surface in axle housing is clean. Coat lip of oil seal with gear lube. Install oil seal using appropriate seal installer. Drive oil seal into axle housing until oil seal installer contacts axle housing.
2. Install pinion flange on pinion with reference mark aligned. Using appropriate pinion flange installer, install pinion flange on pinion.

CAUTION: Washer must be installed on pinion with convex side of washer facing outward (away from pinion).

3. Install washer on pinion with convex side of washer facing outward (away from pinion). Install NEW pinion nut. Tighten pinion nut to 210 ft. lbs. (285 N.m). Rotate pinion several times to seat pinion bearings.

CAUTION: DO NOT overtighten or loosen then retighten pinion nut when adjusting pinion bearing preload. If pinion nut is overtightened, collapsible spacer on pinion must be replaced.

4. Rotate pinion using INCH-lb. torque wrench. Rotating torque should be equal to reading recorded in removal step 2) , plus 5 INCH lbs. (.056 N.m). If rotating torque is low, tighten pinion nut in small increments until proper rotating torque is obtained.
5. To install remaining components, reverse removal procedure using NEW "U" joint straps and bolts. Ensure all reference marks are aligned. Tighten bolts to specification. Check lubricant level and add if necessary.




Jan 23, 2010 | 2001 Dodge Ram 1500 Truck 2WD

1 Answer

How to remove bearings on 1998 gmc jimmy axle shaft bearings and pinion bearing?


if diying and axle bad replace the whole unit from salvage or rebuild shop.if changing the bearings its a lot of work and you will need some special tools to put back together .first you need to use a lift or again have to remove unit from truck, disconnect battery remove drive shaft,remove pinion nut need large breaker bar loosen bolts to rear cover drain fluid remove cover have someone push axles toward center remove c locks slide out axles best way to remove bearings is slide hammer bearing removal unit remove rear [gears] dont loose shims will see pinion bearing bearing remove and replace now 2 put it back.need shim package, red lead, 4 ring and gear mesh adjustments ,,

Jul 07, 2009 | 1997 GMC Jimmy

1 Answer

Rear differential on a 2004 Mustang gt leaking fluid


this is for 2003 7.5 inch ring gear axle. SECTION 205-02A: Rear Drive Axle/Differential — Ford 7.5-Inch Ring Gear 2003 Mustang Workshop Manual IN-VEHICLE REPAIR Drive Pinion Flange and Drive Pinion Seal Special Tool(s) s3b%7eus%7een%7efile=st2026a.gif%7egen%7eref.gif2-Jaw Puller 205-D072 (D97L-4221-A) or equivalent s3b%7eus%7een%7efile=st1257a.gif%7egen%7eref.gifHolding Fixture, Drive Pinion Flange 205-126 (T78P-4851-A) s3b%7eus%7een%7efile=st1862a.gif%7egen%7eref.gifInstaller, Drive Pinion Flange 205-002 (TOOL-4858-E) or equivalent Removal
  1. Raise and support the vehicle.
  1. Remove the rear wheel and tire assemblies.
  1. s3b%7eus%7een%7efile=ani_caut.gif%7egen%7eref.gif CAUTION: Remove the rear brake calipers to prevent drag during the drive pinion bearing preload adjustment. s3b%7eus%7een%7efile=ani_caut.gif%7egen%7eref.gif CAUTION: Do not allow the calipers to hang from the brake hoses. Remove the rear brake caliper and support bracket from the knuckle as an assembly. Wire the caliper and support bracket assembly out of the way.
  2. s3b%7eus%7een%7efile=ani_caut.gif%7egen%7eref.gif CAUTION: Index-mark the driveshaft flange and pinion flange (4851) to maintain initial balance during installation. s3b%7eus%7een%7efile=ani_caut.gif%7egen%7eref.gif CAUTION: The driveshaft centering socket yoke fits tightly on the pinion flange pilot. Never hammer on the driveshaft or any of its components to disconnect the yoke from the flange. Pry only in the area shown, with a suitable tool, to disconnect the yoke from the flange. Disconnect and position the driveshaft out of the way.
  1. Install an Nm (inch/pound) torque wrench on the nut and record the torque necessary to maintain rotation of the drive pinion gear through several revolutions.
  1. s3b%7eus%7een%7efile=ani_caut.gif%7egen%7eref.gif CAUTION: After removing the nut, discard it. Use a new nut for installation. Use the special tool to hold the pinion flange while removing the nut.
  1. Index-mark the pinion flange and drive pinion gear stem to maintain initial balance during installation.
  1. Using the special tool, remove the pinion flange.
Installation
  1. Inspect the pinion flange seal journal for rust, nicks, and scratches prior to installing the flange. Polish the seal journal with fine crocus cloth, if necessary.
  1. Lubricate the pinion flange splines.
    • Use SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL or equivalent meeting Ford specification WSP-M2C197-A.
  1. NOTE: Disregard the index marks if installing a new pinion flange. Position the pinion flange.
  1. Using the special tools, install the pinion flange.
  1. s3b%7eus%7een%7efile=ani_caut.gif%7egen%7eref.gif CAUTION: Do not under any circumstance loosen the nut to reduce preload. If it is necessary to reduce preload, install a new collapsible spacer (4662) and nut. s3b%7eus%7een%7efile=ani_caut.gif%7egen%7eref.gif CAUTION: Remove the special tool while taking preload readings with the Nm (inch/pound) torque wrench. Tighten the nut to set the preload.
    • Rotate the drive pinion occasionally to make sure the differential pinion bearings (4630) (4621) seat correctly. Take frequent differential pinion bearing torque preload readings by rotating the drive pinion with a Nm (inch/pound) torque wrench.
    • If the preload recorded prior to disassembly is lower than the specification for used bearings, then tighten the nut to specification. If the preload recorded prior to disassembly is higher than the specification for used bearings, then tighten the nut to the original reading as recorded.
    • Refer to the torque specification for used differential pinion bearings in the Specifications portion of this section.
  1. s3b%7eus%7een%7efile=ani_caut.gif%7egen%7eref.gif CAUTION: Align the index marks. s3b%7eus%7een%7efile=ani_caut.gif%7egen%7eref.gif CAUTION: Install the driveshaft with new bolts. If new bolts are not available, apply Threadlock and Sealer EOAZ-19554-AA or equivalent meeting Ford specification WSK-M2G351-A5 to the threads of the original bolts. s3b%7eus%7een%7efile=ani_caut.gif%7egen%7eref.gif CAUTION: The driveshaft centering socket yoke fits tightly on the pinion flange pilot. To make sure that the yoke seats squarely on the flange, tighten the bolts evenly in a cross pattern as shown. Connect the driveshaft. .
  1. Install the rear brake calipers.
  1. Install the rear wheel and tire assemblies.
  1. Lower the vehicle.

May 26, 2009 | 2004 Ford Mustang

1 Answer

Replace left rear axle seal 1999 ford explorer


Axle Shaft Removal
  1. Raise and support the vehicle. For additional information, refer to Section 100-02 .
  1. Remove the wheel and tire assembly. For additional information, refer to Section 204-04 .
  1. Remove the differential housing cover (4033).
    1. Loosen the bolts and drain the lubricant from the rear axle housing (4010).
    1. Remove the bolts.
    1. Remove the differential housing cover.
Remove the rear brake disc (2C026). For additional information, refer to Section 206-04 .
  1. sxn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Turning the differential case (4204) or an axle shaft (4234) with the differential pinion shaft (4211) removed will cause the differential pinion gears (4215) to fall out of the assembly and damage the components.
    Remove the differential pinion shaft.
    1. Remove the differential pinion shaft lock bolt.
    1. Remove the differential pinion shaft.
  2. sxn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage the rubber O-ring in the U-washer groove.
  3. Remove the U-washer (4N237).
  4. Push the axle shaft inboard.
  5. Remove the U-washer.
Reinstall the differential pinion shaft.
  1. Install the differential pinion shaft.
  2. Install the differential pinion shaft lock bolt finger-tight.
  3. sxn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not damage the wheel bearing oil seal (1177).
    Remove the axle shaft.
-----------------------------------------------------------------------------------------------------------------
Seal Removal
  1. Remove the axle shaft (4334). For additional information, refer to Axle Shaft in this section.
  1. sxn~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Never remove the wheel bearing oil seal (1177) by itself. Always remove the rear wheel bearing (1225) and the inner wheel bearing oil seal at the same time.
    NOTE: If the wheel bearing oil seal is leaking, the axle housing vent may be plugged with foreign material.
    Using the special tools, remove the rear wheel bearing and wheel bearing oil seal together.
6c7eb46.gif Installation
  1. Lubricate the new rear wheel bearing.
    • For 4.0L SOHC and 4.0L EI with limited slip rear axles and 5.0L vehicles, use SAE 75W-140 High Performance Rear Axle Lubricant F1TZ-19580-B or equivalent meeting Ford specification WSL-M2C192-A.
    • For 4.0L SOHC and 4.0L EI with conventional rear axles, use SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL or equivalent meeting Ford specification WSP-M2C197-A.
  1. Using the special tools, install the rear wheel bearing.

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  1. Lubricate the lip of the new wheel bearing oil seal.
    • Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESA-M1C75-B.
  1. Using the special tools, install the wheel bearing oil seal.
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  1. Install the axle shaft. For additional information, refer to Axle Shaft in this section.

Feb 22, 2009 | 1999 Isuzu Rodeo

1 Answer

1995 jgc limited rear end noise


If you removed the pinion and only replaced one of the bearings that was a mistake. You need to replace both at the same time. Also since it is a Dana differential you should have replace the crush sleeve also as this set the correct preload on the pinion bearings.

Feb 02, 2009 | 1995 Jeep Grand Cherokee

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