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HOW DO REMOVE FRONT DISC BRAKE ROTER ON A 4X4 F350

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6ya6ya
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Posted on Jan 02, 2017

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SOURCE: how do i remove the brake caliper on a 1994 f350

If this is a Pin Slider, here is 1996 steps:

Section 06-03: Brakes, Front Disc 1996 F-150, F-250, F-350 4x2, 4x4, Bronco and F-Super Duty Vehicles Workshop Manual
REMOVAL AND INSTALLATION Caliper
Heavy-Duty Rail Slider, F-Super Duty
Replace brake shoe and lining (2001) as follows when the lining is worn to a minimum thickness of 0.794mm (1/32 inch) above the front disc brake rotor shield. stj~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Always replace all brake shoes and linings on an axle. Never replace only one wheel (1007).
Removal

  1. To avoid fluid overflow when the caliper pistons are pressed into the caliper cylinder bores, siphon or dip part of the brake fluid out of the brake master cylinder reservoir (2K478). Discard the removed fluid.
  1. Raise the vehicle and install safety stands. Remove the front wheel and tire assembly.
  1. Place an appropriate size C-clamp on the disc brake caliper with end of clamp against caliper and end of screw against outer shoe. Tighten the clamp to bottom the caliper pistons in the cylinder bores. Remove the clamp. Do not use a screwdriver or similar tool to pry caliper pistons (2196) away from the front disc brake rotor (1125).




  1. Clean excess dirt from area around pin tabs.
  1. Tap upper caliper pin toward inboard side until pin tabs touch the front wheel spindle.
  1. Using Hydraulic Caliper Pin Remover D89T-2196-A or equivalent and a light hammer, drive the pin from the disc brake caliper as follows:
    1. Position the notched end of the tool against the caliper pin (retention tab half), at a 45-degree angle from the pin retention tabs.



    1. Tap the tool with the hammer to compress the retention tabs.



    1. As the retention tabs are compressed, move the tool to gain a straight approach to the caliper pin, and continue tapping to drive the caliper pin through the caliper/spindle groove.
  1. Repeat removal procedure for lower caliper pin.
  1. stj~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not let the disc brake caliper hang by the front brake hose (2078). The front brake hose could become stretched or twisted which can cause the front brake hose to leak and rupture, resulting in failure.
    Remove the disc brake caliper from the front disc brake rotor. If the disc brake caliper is to be removed for service, remove the front brake hose from the disc brake caliper. Plug the end of the front brake hose to prevent fluid loss and entry of air into the system. If the disc brake caliper is not to be removed, wire it up to the frame of the vehicle to avoid damage to the front brake hose.
Installation
stj~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Always replace all brake shoes and linings on an axle. Never replace only one wheel.
  1. NOTE: There is a raised section at one end of each shoe so installation can be made in one direction only.

    Install new inner and outer lining.
  1. Lubricate the knuckle upper and lower inner pad grooves and caliper grooves with Disc Brake Caliper Slide Grease, Silicone Dielectric Compound D7AZ-19A331-A or equivalent meeting Ford specification ESE-M1C171-A. Install the disc brake caliper on a front wheel spindle, making sure the mounting surfaces are free of dirt.
  1. stj~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not allow the tabs of the caliper pin to be tapped too far into the spindle groove. If this happens it will be necessary to tap the other end of the caliper pin until the tabs snap into place. The tabs on each end of the caliper pin must be free to catch on the spindle flanks.
    Position caliper pin with the pin retention tabs oriented adjacent to the spindle groove.
  1. Tap the caliper pin on the outboard end with a hammer. Continue tapping the caliper pin inward until the retention tabs on the sides of the caliper pin contact the spindle face. Repeat procedure for the lower caliper pin.


Posted on Oct 23, 2011

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Healeyman
  • 1198 Answers

SOURCE: front wheel bearing removal on 2006 F350 touchtone 4X4

Get a good repair manual. Front ends on 4X4s require proper care.

Posted on Apr 25, 2009

  • 2 Answers

SOURCE: we change the front roter and now the brake pettle

Pumps when you Brake? Do you mean you have to pump it to get it to brake or it surges the brake pedal? When the rotor was changed, most likely you had to compress the Caliper to get it on and may have changed the pads while you were there. If that is the case then sometimes the seals in the Caliper will roll instead of sliding back properly. If this is the case and you have to pump the brakes because they are spongey then you will need to replace the caliper. If the brake pedal is surging when you apply the brake (which would also be felt in the steering wheel then the new rotor was either incorrectly installed or is warped.

Posted on Aug 16, 2011

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1 Answer

Contact between brake caliper and disc brake on Ford f350 possible ujoint problem or ball joints some up and down movement in hub when wheel is removed


Since you mentioned U-joint, I'll assume you're talking about a 4x4 F350 front wheel. I am not that familiar with the F350 4x4, but if the rotor is touching the brake components (and you have good pads), the problem is not the ball joints or the u-joint. It is most likely the wheel bearings.
And if it's touching the caliper or anchor bracket, the bearings are pretty bad.
Jack the wheel off the ground. Grab the top and bottom of the tire, and see if there is any "play" in and out to the truck. There should be virtually no play. If not convinced, check the other side for comparison.

Apr 12, 2015 | Ford F-350 Cars & Trucks

1 Answer

Remove front roter?


you mean brake rotor? depends what kind of car or truck. most have disc brakes and have a bracket that holds the caliper. that has 2 bolts on the back that would need to be removed and then the rotor can be removed. you will need some special tools to remove the caliper. some have bolts, alan wrench or star socket. depends again what kind of car.

Mar 03, 2015 | Cars & Trucks

2 Answers

How do i remove the brake caliper on a 1994 f350 4x4 there are no bolts attaching it


If this is a Pin Slider, here is 1996 steps:

Section 06-03: Brakes, Front Disc 1996 F-150, F-250, F-350 4x2, 4x4, Bronco and F-Super Duty Vehicles Workshop Manual
REMOVAL AND INSTALLATION Caliper
Heavy-Duty Rail Slider, F-Super Duty
Replace brake shoe and lining (2001) as follows when the lining is worn to a minimum thickness of 0.794mm (1/32 inch) above the front disc brake rotor shield. stj~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Always replace all brake shoes and linings on an axle. Never replace only one wheel (1007).
Removal
  1. To avoid fluid overflow when the caliper pistons are pressed into the caliper cylinder bores, siphon or dip part of the brake fluid out of the brake master cylinder reservoir (2K478). Discard the removed fluid.
  1. Raise the vehicle and install safety stands. Remove the front wheel and tire assembly.
  1. Place an appropriate size C-clamp on the disc brake caliper with end of clamp against caliper and end of screw against outer shoe. Tighten the clamp to bottom the caliper pistons in the cylinder bores. Remove the clamp. Do not use a screwdriver or similar tool to pry caliper pistons (2196) away from the front disc brake rotor (1125).




  1. Clean excess dirt from area around pin tabs.
  1. Tap upper caliper pin toward inboard side until pin tabs touch the front wheel spindle.
  1. Using Hydraulic Caliper Pin Remover D89T-2196-A or equivalent and a light hammer, drive the pin from the disc brake caliper as follows:
    1. Position the notched end of the tool against the caliper pin (retention tab half), at a 45-degree angle from the pin retention tabs.



    1. Tap the tool with the hammer to compress the retention tabs.



    1. As the retention tabs are compressed, move the tool to gain a straight approach to the caliper pin, and continue tapping to drive the caliper pin through the caliper/spindle groove.
  1. Repeat removal procedure for lower caliper pin.
  1. stj~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not let the disc brake caliper hang by the front brake hose (2078). The front brake hose could become stretched or twisted which can cause the front brake hose to leak and rupture, resulting in failure.
    Remove the disc brake caliper from the front disc brake rotor. If the disc brake caliper is to be removed for service, remove the front brake hose from the disc brake caliper. Plug the end of the front brake hose to prevent fluid loss and entry of air into the system. If the disc brake caliper is not to be removed, wire it up to the frame of the vehicle to avoid damage to the front brake hose.
Installation
stj~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Always replace all brake shoes and linings on an axle. Never replace only one wheel.
  1. NOTE: There is a raised section at one end of each shoe so installation can be made in one direction only.

    Install new inner and outer lining.
  1. Lubricate the knuckle upper and lower inner pad grooves and caliper grooves with Disc Brake Caliper Slide Grease, Silicone Dielectric Compound D7AZ-19A331-A or equivalent meeting Ford specification ESE-M1C171-A. Install the disc brake caliper on a front wheel spindle, making sure the mounting surfaces are free of dirt.
  1. stj~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not allow the tabs of the caliper pin to be tapped too far into the spindle groove. If this happens it will be necessary to tap the other end of the caliper pin until the tabs snap into place. The tabs on each end of the caliper pin must be free to catch on the spindle flanks.
    Position caliper pin with the pin retention tabs oriented adjacent to the spindle groove.
  1. Tap the caliper pin on the outboard end with a hammer. Continue tapping the caliper pin inward until the retention tabs on the sides of the caliper pin contact the spindle face. Repeat procedure for the lower caliper pin.


Oct 23, 2011 | 1994 Ford F350 Crew Cab

2 Answers

1997 chevy suburban 4x4 1500, pro 6 in suspension lift, 33x12.5x15 tires/wheels. just replaced tires, and has bad wobble upon braking. also tuns hard to right.


you most likely have a worped roter. what is worping that roter is your right brake is working harder then your left. first try to blead your breaks at the back of the calliper see if that fixes it if not try removing your front callipers and cleaning all the dust and old greas out of them then put on a thin coat of hi temp greas and reinstall them remember to alway blead your breaks after taking them apart.

Mar 30, 2011 | 1994 Chevrolet Suburban

1 Answer

How to replace rear breaks on 2005 f350 super duty dually


Rear To Remove:
  1. Remove the brake master cylinder filler cap and remove fluid until the reservoir is half full.
  2. Raise and safely support the vehicle.
  3. Remove the rear wheel and tire assembly. CAUTION
    Never allow the brake caliper to hang from the brake hose.
  4. Remove the two disc brake caliper pin bolts.
  5. Lift the disc brake caliper from the anchor plate and position the caliper out of the way. Do not disconnect the fluid line.
  6. Inspect the disc brake caliper for leaks and replace the caliper if necessary.
  7. Remove the pads and retraction clips.
To Install:
CAUTION
Do not allow grease, oil, brake fluid or other contaminants to contact the pad lining material.
  1. Install retraction clips.
  2. Install the brake pads.
  3. Slowly compress the caliper pistons with a large C-clamp. CAUTION
    Use care not to damage the bleeder screw or front disc brake rotor shield.
  4. Install the disc brake caliper.
  5. Install the disc brake caliper pin bolts. Tighten the pin bolts to 26 ft. lbs. (35 Nm) (F-250, F-350 SRW). Tighten the pin bolts to 56 ft. lbs. (76 Nm) (F-350 DRW). Tighten the pin bolts to 46 ft. lbs. (62 Nm) (F-450 F-550).
  6. Install the wheel and tire assembly.
  7. Lower the vehicle.
  8. Fill the brake master cylinder reservoir with DOT 3 motor vehicle brake fluid.
  9. Inspect for correct brake operation.

Jul 06, 2010 | 2005 Ford F 350 Super Duty

1 Answer

How do you replace the front brake caliber on a 1997 ford expedition


Caliper Removal
  1. svj~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not use heat to loosen a seized lug nut . Heat can damage the wheel and the wheel bearings.
    Loosen the lug nuts.
    1. Remove the center cap.
    1. With the weight of the vehicle on the wheels, loosen the lug nuts.
      1. svj~us~en~file=ani_caut.gif~gen~ref.gif WARNING: THE ELECTRICAL POWER TO THE AIR SUSPENSION SYSTEM MUST BE SHUT OFF PRIOR TO HOISTING, JACKING OR TOWING AN AIR SUSPENSION VEHICLE. THIS CAN BE ACCOMPLISHED BY TURNING OFF THE AIR SUSPENSION SWITCH LOCATED IN THE RH KICK PANEL AREA. FAILURE TO DO SO MAY RESULT IN UNEXPECTED INFLATION OR DEFLATION OF THE AIR SPRINGS WHICH MAY RESULT IN SHIFTING OF THE VEHICLE DURING THESE OPERATIONS.
        Raise and support the vehicle.
      1. Remove the wheel and tire assembly.
        1. Remove the lug nuts.
        1. Remove the wheel and tire assembly.
      2. CAUTION: Replace the lining if worn to or past specifications. Replace the brake shoes and linings in complete axle sets. Inspect the brake shoes and linings for wear or contamination.
      3. svj~us~en~file=ani_caut.gif~gen~ref.gif WARNING: BRAKE FLUID CONTAINS POLYGLYCOL ETHERS AND POLYGLYCOLS. AVOID CONTACT WITH EYES. WASH HANDS THOROUGHLY AFTER HANDLING. IF BRAKE FLUID CONTACTS EYES, FLUSH EYES WITH RUNNING WATER FOR 15 MINUTES. GET MEDICAL ATTENTION IF IRRITATION PERSISTS. IF TAKEN INTERNALLY, DRINK WATER AND INDUCE VOMITING. GET MEDICAL ATTENTION IMMEDIATELY.
        Disconnect the front brake hose (2078).
        1. Remove the front brake hose bolt.
        1. Remove the copper washers. Plug the front brake hose.
        1. Disconnect the front brake hose
      4. Remove the disc brake caliper (2B120).
        1. Remove the two caliper bolts.
        1. Lift the front disc brake caliper (2B121) off the front disc brake caliper anchor plate.
      5. On 4x2 vehicles, measure the front disc brake hub and rotor (1102) thickness.
        • Replace the front disc brake hub and rotor if not within specifications 27.7mm Min.
      6. On 4x4 vehicles, measure the front disc brake rotor thickness.
        • Replace thhe front disc brake rotor if not within specifications. 27.7mm Min.
      7. Inspect the disc brake caliper for leaks.
        • If leaks are found, disassembly is required

Mar 10, 2010 | 1997 Ford Expedition

1 Answer

Not sure what how to change rotors on f350 4x4


are you talking about the front brake rotors

Jan 12, 2010 | 1991 Ford F350

1 Answer

Front wheel bearing removal on 2006 F350 touchtone 4X4


Get a good repair manual. Front ends on 4X4s require proper care.

Apr 25, 2009 | 2006 Ford F 350 Super Duty

1 Answer

How do i remove front brake discs on my Lucida 4x4


Remove the front wheels. Remove the brake calipers (usually held with two stud bolts on the stub axle assembly.(look behind the disc)The discs should then pull off. On reassmbly ensure the caliper bolts are fully tightened.

Mar 05, 2009 | 1997 Toyota Previa

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