Question about 1994 Ford Explorer Limited

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How to replace ford explorer fuel pump 1994 - 1994 Ford Explorer Limited

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  • Ford Master
  • 6,826 Answers

REMOVAL & INSTALLATION NOTE: To gain access to the fuel pump, it is necessary to remove the fuel tank.

  1. Depressurize the fuel system and remove the fuel tank from the vehicle.
  2. Remove any dirt that has accumulated around the fuel pump attaching flange, to prevent it from entering the tank during service.
  3. Turn the fuel pump locking ring counterclockwise using a locking ring removal tool and remove the locking ring.
  4. Remove the fuel pump and bracket assembly.
  5. Remove the seal gasket and discard it. To install:
  6. Put a light coating of heavy grease on a new seal ring to hold it in place during assembly. Install it in fuel tank ring groove. Fig. 1: Fuel pump and sending unit used on the Regular Cab Ranger pick-up how to replace ford explorer fuel pump - 89685g02.gif
    Fig. 2: Fuel pump and sending unit used on the Super Cab Ranger pick-up 89685g03.gif
    Fig. 3: Fuel pump and sending unit used on the Explorer and Mountaineer 89685g04.gif

  7. Insert the fuel pump assembly into the fuel tank, then secure it in place with the locking ring. Tighten the ring until secure.
  8. Install the tank in the vehicle.
  9. Install a minimum of 10 gallons of fuel and check for leaks.
  10. Install a pressure gauge on the throttle body valve and turn the ignition ON for 3 seconds. Turn the key OFF, then repeat the key cycle five to ten times until the pressure gauge shows at least 30 psi. Reinspect for leaks at the fittings.
  11. Remove the pressure gauge. Start the engine and check for fuel leaks.
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Posted on Jul 31, 2010

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6 Suggested Answers

6ya6ya
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Posted on Jan 02, 2017

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shaggyrat
  • 1224 Answers

SOURCE: E.E.C fuse keeps blowing in 1991 Ford Explorer

if you replaced fuel pump i would look at backward wiring when replaced and i would start at the source of work if your vehicle was working fine before replacement then 9 out of 10 it will be your fuel pump wireing

sometimes when putting wireing back together the connectors have the missing clip and in turn you can turn the wireing in both directions now where positive is touching the ground on both sides of connector kris kross problem check your work this is crucial use a test light to find the right wires where they go

Posted on May 26, 2008

  • 23 Answers

SOURCE: where is the fuel filter located on my 1994 explorer

inline with primary fuel line about halfway between front and back of vehicle underneath on drivers side

Posted on Jul 18, 2008

fixyadude1
  • 57 Answers

SOURCE: Fuel pump on 1998 Explorer

I had one replaced on a 1999 Ford Explorer and it cost was Labor / Parts $884.

Posted on Sep 24, 2008

  • 34 Answers

SOURCE: 98 ford explorer fuel pump pressure

the spec is 30-45 psi, -Jared

Posted on Nov 14, 2008

autodr
  • 260 Answers

SOURCE: fuel pump replacement (2)times

did you change the fuel filter as well? could be using poor quality pumps? carter and airtex are notorious for early failure. maybe replace with original motorcraft or bosch

Posted on Nov 29, 2008

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I have this information that could be interestng (click over image for zoom)...

zjlimited_1835.jpg

Fig. 29: 1994 Explorer 4.0L engine wiring


zjlimited_1836.jpg

Fig. 30: 1994 Explorer body wiring


Additionally I have the '95 Ford Edplorer Service Repair Manual that could helpful, if you are interesting give me some email to send it (keep in mind that this PDF format its so long, so, you will need big inbox capacitie).

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