Question about 1993 Chevrolet Beretta

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No fluid to the front calipers - 1993 Chevrolet Beretta

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Hi Friend:

#1) Check to see if the Master Cylinder Rubber on the Cap is Not Calapesed.And fits Even in the Metel Cap.

#2) Fill master up to MAX Level, Bleed Brakes Start with the Passenger Rear,Then Drivers Rear,During the Bleeding Make Sure to Keep Master Cylinder Full off & On.Bleed each Cyling until you get good Clean Fluid from the Blleeder Valves. USE DOT-3 Fluid.And Make Sure theres no Air Left in The System on Each Cylinder

#3) After the Rears are done Next Go to Passengers Front Caliper ,Bleed The Same Way here.Of course you'll need 1-Person Pumping Pedal during Whole Process.

#4) If you Are Still NOT getting Fluid out Of your Bleeder Valves in Front.

#5) Making Sure your Masters Cylinder is Full.You'll see bleeder Valves On MASTER CYLINDER. Loosen bleeder valve while someone is Pushing Pedal to the Floor.The Tighten before The Pedal is Let off.Keep it to The Floor Each time you Open Bleeder Valve.

#6) Do both Sides.If you still are Not getting Fluid from the Front Brake Bleeder Valves. Then Your MASTER CYLINDER is BAD Or your FRONT Brake Pads are Worn Down so Far your Caliper Piston is Bottomed Out.

#7) If this is the case Replace Pads 1st ,If not Fluid Still .

#8) Replace the Master Cylinder.

#9) After Replacing Pads or and Both,Flush out your Fluid from the Complete System until you get Clean Fluid from All your Blleeder Valves. With No Air In The System As Well.

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Posted on Jul 29, 2010

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Brake Pads Removal & Installation Front for_car_toy_cam_02-04_sst_frt_dsc_asm.gif

To Remove:
  1. Drain brake fluid to ½ full level in reservoir.
  2. Remove the front wheels. toy_car_cam_frontbrakepads.gif

  3. Remove the front brake caliper assembly.
  4. Remove the 2 anti-squeal shims from each of the 2 brake pads.
  5. Remove the wear indicator from each of the 2 brake pads.
To Install:
NOTE: When replacing worn pads, the anti-squeal shims must be replaced together with the pads.
toy_car_cam_frontbrakepads.gif

  1. Using a large C clamp or equivalent press piston into the caliper.
  2. Apply disc brake grease to the inside of each anti-squeal shim.
  3. Install the anti-squeal shims on each pad.
  4. Install the pad wear indicator clip to the pads.
  5. Install the pads with the pad wear indicator plate facing upward.
  6. Install the brake caliper with the 2 mounting bolts. Torque the bolts 25 ft-lb (34 Nm).
  7. Install the front wheels.
  8. Fill the master cylinder with new clean brake fluid.
  9. Pump the brake pedal several times to seat the brake pads.
Rear TMC made rear brake components toy_car_cam_tmcrearbrakes.gif

TMMK made rear brake components toy_car_cam_tmmkrearbrakes.gif

To Remove:
  1. Drain the brake fluid to ½ full level in reservoir.
  2. Remove the rear wheels.
  3. Remove the caliper slide pins.
  4. Remove the caliper slide pin bushings (TMMK made) (Kentucky).
  5. Remove the rear brake calipers.
  6. Remove the 2 brake pads with the anti-squeal shims.
  7. Remove the anti-squeal shims and pad wear indicators from brake pads.
To Install:
  1. Using a large C clamp or equivalent press the piston into the caliper.
  2. Coat both sides of the outer anti-squeal shim with pad grease.
  3. Install anti-squeal shims to each pad.
  4. Install wear indicators on the 2 brake pads.
  5. Install the caliper slide pin bushings (TMMK made) (Kentucky).
  6. Install the rear brake caliper with the slide pins. Torque the slide pins as follows:
    • TMC made (Japan): Torque the caliper slide pin 25 ft-lb (34.3 Nm)
    • TMMK made (Kentucky): Torque the caliper slide pin 34 ft-lb (47 Nm)
  7. Fill the master cylinder with new clean brake fluid.
  8. Pump the brake pedal several times to seat the brake pads.
  9. Install the rear wheels.
prev.gif next.gif Brake Rotor Removal & Installation Front To Remove:
  1. Remove the front wheels.
  2. Remove the front brake caliper assembly.
  3. Remove the front brake pads.
  4. Remove the 2 bolts and caliper mounting bracket.
  5. Place match marks on the disc and axle hub.
  6. Remove the front wheel disc.
To Install:
  1. Align the match marks and install the front disc.
  2. Install the brake caliper mounting bracket. Torque the bolts 79 ft-lb (107 Nm).
  3. Install the brake caliper. Torque the bolts 25 ft-lb (34 Nm).
  4. Install new gaskets and connect the brake hose to the caliper with the banjo fitting bolt. Torque the fitting bolt 22 ft-lb (29.4 Nm).
  5. Fill the reservoir with brake fluid.
  6. Bleed the brake system.
  7. Install the front wheel.
Rear To Remove:
  1. Remove the rear wheels.
  2. Remove the brake caliper assembly.
  3. Remove the brake pads.
  4. Remove the 2 bolts and the caliper mounting bracket.
  5. Place match marks on the disc and axle hub.
  6. Remove the rear disc.
To Install:
  1. Align the match marks and install the rear disc.
  2. Install the rear brake caliper mounting bracket. Torque the bracket bolts as follows:
    • TMC made (Japan): Torque the bracket bolt 46 ft-lb (61.8 Nm)
    • TMMK made (Kentucky): Torque the bracket bolt 34 ft-lb (47 Nm)
  3. Install the rear brake caliper with the slide pins. Torque the slide pins as follows:
    • TMC made (Japan): Torque the caliper slide pin 25 ft-lb (34.3 Nm)
    • TMMK made (Kentucky): Torque the caliper slide pin 32 ft-lb (43 Nm)
  4. Install new gaskets and connect the brake hose to the caliper with the banjo fitting bolt. Torque the fitting bolt 22 ft-lb (29.4 Nm).
  5. Fill the reservoir with brake fluid.
  6. Bleed the brake system.
  7. Install the rear wheel
prev.gif next.gif

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1 Answer

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Section 06-03: Brakes, Front Disc 1999 Taurus, Sable Workshop Manual REMOVAL AND INSTALLATION Brake Shoe and Lining Removal
  1. Remove brake master cylinder filler cap (2162). Check fluid level in brake master cylinder reservoir (2K478) . Remove brake fluid until brake master cylinder reservoir is half full. Discard removed fluid.
  1. Raise vehicle on hoist.
  1. Remove wheel and tire assembly from front disc brake rotor mounting face. Use care to avoid damage or interference with disc brake caliper (2B120) , front disc brake rotor shield (2K004) or front wheel knuckle (3K185) .
  1. Remove rear brake pin retainers (2N386).
  1. NOTE: It is not necessary to disconnect hydraulic connections.

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  1. NOTE: To prevent damage, do not allow disc brake caliper to hang by the front brake hose (2078) .

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-----------------------------------------------------------------
remove the 2 pins, #10 in pic. Usually has a dust cover over pin accessopening. Usually torx haed or hex head bolts (pins).


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1 Answer

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I believe that the rear discs are warped or the tires are out of round when braking. More likely, the discs. --- The following are the instructions for replacing the front and rear pads for the front/back rotors. 1999-01 Grand Cherokee Front
  1. Drain 2?3 of the brake fluid from the front reservoir. Use the bleeder screw at the front outlet port to drain the fluid. If equipped with anti-lock brakes, relieve the system pressure.
  2. Raise and safely support the vehicle.
  3. Remove the wheels.
  4. Insert a small prybar through the caliper opening and pry the caliper (using the outboard brake pad) to bottom the pistons in the caliper bore. NOTE: This will back the brake pads off of the rotor surface to facilitate the removal and installation of the caliper assembly.
  5. Pry the caliper support spring out of the caliper.
  6. Remove both caliper slide pin bushing caps and slide pins.
  7. Lift the caliper from the anchor.
  8. Using a piece of mechanics wire, support the caliper so there is not tension on the brake hose.
  9. Remove the brake pads from the caliper. Fig. 2: Installing the inward brake pad on the front caliper pistons - 1999-01 Grand Cherokee 93026g92.gif
    To install:
  10. Position the brake pads onto the caliper.
  11. Position the caliper into place on the anchor.
  12. Coat the caliper slide pins with silicone grease and torque them to 21-30 ft. lbs. (29-41 Nm). Install the slide pin bushing caps.
  13. Install the caliper support spring in the top of the caliper under the anchor; then, install the other end into the lower caliper hole. NOTE: Hold the spring in the caliper hole with your thumb while prying the spring end out and under the anchor.
  14. Fill the master cylinder with fluid and bleed the brake system.
  15. Before driving the vehicle, pump the brakes several times to seat the pads.
  16. Install the wheels.
Rear
  1. Drain 2?3 of the brake fluid from the front reservoir. Use the bleeder screw at the front outlet port to drain the fluid. If equipped with anti-lock brakes, relieve the system pressure.
  2. Raise and safely support the vehicle.
  3. Remove the wheels.
  4. Insert a small prybar through the caliper opening and pry the caliper (using the outboard brake pad) to bottom the piston in the caliper bore. NOTE: This will back the brake pads off of the rotor surface to facilitate the removal and installation of the caliper assembly.
  5. Pry the caliper support spring out of the caliper.
  6. Remove both caliper slide pin bushing caps and slide pins.
  7. Lift the caliper from the anchor.
  8. Using a piece of mechanics wire, support the caliper so there is not tension on the brake hose.
  9. Remove the brake pads from the caliper. Fig. 3: Installing the inward brake pad on the rear caliper piston - 1999-01 Grand Cherokee 93026g95.gif
    To install:
  10. Position the brake pads onto the caliper.
  11. Position the caliper into place on the anchor.
  12. Coat the caliper slide pins with silicone grease and torque them to 21-30 ft. lbs. (29-41 Nm). Install the slide pin bushing caps.
  13. Install the caliper support spring in the top of the caliper under the anchor; then, install the other end into the lower caliper hole. NOTE: Hold the spring in the caliper hole with your thumb while prying the spring end out and under the anchor.
  14. Fill the master cylinder with fluid and bleed the brake system.
  15. Before driving the vehicle, pump the brakes several times to seat the pads.
  16. Install the wheels.

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1 Answer

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Remove brake fluid from the master cylinder brake fluid reservoir until the reservoir is approximately 1/2 full. Discard the removed fluid.
  1. Raise and safely support the front of the vehicle. Remove the front wheels.
    1. Remove or disconnect the following:
    2. Front brake caliper guide pin bolts
    • Brake caliper by slowly sliding it up and off the adapter and brake rotor. Support the caliper out of the way with a strong piece of wire. Do not let the caliper hang by the brake hose or damage to the brake hose will result.
    1. If necessary, compress the caliper piston into the bore using a C-clamp. Insert a suitable piece of wood between the C-clamp and caliper piston to protect the piston.
    2. Outboard disc brake pad from the caliper by prying the brake pad retaining clip over the raised area on the caliper. Slide the brake pad down and off the caliper.
    • Inboard disc brake pad from the caliper by pulling the brake pad away from the caliper piston until the retaining clip on the pad is free from the caliper piston cavity
  • To install:
    1. Be sure the caliper piston has been completely retracted into the piston bore of the caliper assembly. This is required when installing the brake caliper equipped with new brake pads.
    2. If equipped, remove the protective paper from the noise suppression gaskets on the new disc brake pads.
    3. Install or connect the following:
      • New inboard disc brake pad into the caliper piston by pressing the pad firmly into the cavity of the caliper piston. Be sure the new inboard brake pad is seated squarely against the face of the brake caliper piston.
      • Outboard disc brake pad by sliding it onto the caliper assembly
      • Brake caliper assembly over the brake rotor and onto the steering knuckle adapter
      • Caliper guide pin bolts and torque to: 35 ft. lbs. (47 Nm) on 2002–04 models or 26 ft. lbs. (35 Nm) on 2005 models
      • Front. Apply the brake pedal several times until a firm pedal is obtained.
    4. Check the fluid level in the master cylinder and add fluid as necessary. Road-test the vehicle.

    For the rotors:

    1. Remove brake fluid from the master cylinder brake fluid reservoir until the reservoir is approximately 1/2 full. Discard the removed fluid.
    2. Raise and safely support the front of the vehicle. Remove the front wheels.
    1. Remove or disconnect the following:
    2. Front brake caliper guide pin bolts
    • Brake caliper by slowly sliding it up and off the adapter and brake rotor. Support the caliper out of the way with a strong piece of wire. Do not let the caliper hang by the brake hose or damage to the brake hose will result.
    1. If necessary, compress the caliper piston into the bore using a C-clamp. Insert a suitable piece of wood between the C-clamp and caliper piston to protect the piston.
    2. Outboard disc brake pad from the caliper by prying the brake pad retaining clip over the raised area on the caliper. Slide the brake pad down and off the caliper.
    • Inboard disc brake pad from the caliper by pulling the brake pad away from the caliper piston until the retaining clip on the pad is free from the caliper piston cavity
  • To install:
    1. Be sure the caliper piston has been completely retracted into the piston bore of the caliper assembly. This is required when installing the brake caliper equipped with new brake pads.
    2. If equipped, remove the protective paper from the noise suppression gaskets on the new disc brake pads.
    3. Install or connect the following:
      • New inboard disc brake pad into the caliper piston by pressing the pad firmly into the cavity of the caliper piston. Be sure the new inboard brake pad is seated squarely against the face of the brake caliper piston.
      • Outboard disc brake pad by sliding it onto the caliper assembly
      • Brake caliper assembly over the brake rotor and onto the steering knuckle adapter
      • Caliper guide pin bolts and torque to: 35 ft. lbs. (47 Nm) on 2002–04 models or 26 ft. lbs. (35 Nm) on 2005 models
      • Front. Apply the brake pedal several times until a firm pedal is obtained.
    4. Check the fluid level in the master cylinder and add fluid as necessary. Road-test the vehicle.

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    Replace both front brake hoses.....they collapse on the inside and will not allow fluid to retract...caliper was probobly fine.....this happens a lot....good luck...Lee

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    1 Answer

    New brakes


    Still have air inside, because you used gravity feed method.

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