Question about 1995 Ford Windstar

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Picture of egr valve and were it is located - 1995 Ford Windstar

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  • Ford Master
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picture of egr valve - dffc43b.jpg

Fig. 11: EGR valve and component mounting-3.0L engine


da251ab.jpg

Fig. 12: EGR valve and component mounting-3.8L engine

Removal:

  1. Disconnect the negative battery cable.
  2. If necessary, remove the air inlet tube from the throttle body and air cleaner housing.
  3. Label and detach all vacuum hoses from the EGR valve.
  4. Label and detach any electrical wiring harness connectors from the EGR valve.
  5. Disconnect the EGR valve-to-exhaust manifold tube from the EGR valve.
  6. Remove the EGR valve mounting fasteners, then separate the valve from the upper intake manifold.
  7. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold.
To install:
  1. Install the EGR valve, along with a new gasket, on the upper intake manifold, then install and tighten the mounting bolts to 15-22 ft. lbs. (20-30 Nm) on 3.8L engines, or to 106-159 inch lbs. (12-18 Nm) on 5.0L engines.
  2. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 30 ft. lbs. (41 Nm).
  3. Connect all wiring or hoses to the EGR valve.
  4. Install the air inlet tube.
  5. Connect the negative battery cable.

Hope this helps (remember comment and rated this).

Posted on Jul 27, 2010

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6ya6ya
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Posted on Jan 02, 2017

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ZJLimited
  • 17970 Answers

SOURCE: egr valve location on dodge ram 2005 4.7

The EGR, or exhaust gas recirculation valve, takes inert exhaust gasses drawn from the exhaust system and reintroduces them into the combustion chamber through the intake manifold. This process lowers the peak combustion temperature and helps combat the formation of Nitrous Oxide (NOx) in the exhaust.

f0255cf.jpg

  1. Separate the intake ducts from the air cleaner assembly by loosening the retaining clamps and pulling the ducts away from the housing.
  2. Disconnect the vacuum line from the air cleaner assembly.
  3. Remove the wing nut that secures the air cleaner housing lid to the base.
  4. Remove both the air cleaner hosing lid and base.
  5. Locate the EGR valve. Look at the front of intake manifold. The EGR valve will be bolted to the intake manifold just in front of the carburetor.
I hope help you with this. Good luck.

Posted on Sep 07, 2009

ZJLimited
  • 17970 Answers

SOURCE: were is the egr valve located for mazda rotege5

2002 Mazda Protege5 with the FS2.0 Motor. The EGR Valve is located below the throttle-body. You must take off the Intake tube to get a good view of it. To replace it I think you might have to take off the throttle-body.

0335fe8.jpg

Fig. Exploded view of the intake manifold assembly with 2.0L (FS) engine

Good luck (remember rated this).

Posted on Jun 25, 2010

  • 398 Answers

SOURCE: egr valve location

The EGR Valve Location is typically housed on the intake manifold this schematic may help you
http://www.autozone.com/shopping/repairGuide.htm?pageId=0900c1528008822d

Posted on Mar 07, 2009

chuck943
  • 783 Answers

SOURCE: egr valve location

here is a pic of it.
[IMG]http://i253.photobucket.com/albums/hh43/chuck943/V2903019.gif[/IMG]

Posted on Mar 02, 2009

c17hydro
  • 2984 Answers

SOURCE: Location of EGR Valve

Found the info!!

This Dodge EGR valve is a certain kind of device that is mounted right on your intake manifold which controls the amount of exhaust gasses back into your engine.
On a 2005 Dakota with 4.7 liter engine (non-HO), the EGR valve is located near the intake manifold on the driver's side right up against the firewall. It's hard to spot as it sits lower than the intake manifold. To change it, remove the electrical connector. There's a red tab that needs to be pushed to one side and then you have to squeeze down on a tab to get it free. Using a 13 mm socket, remove the bolt that you can see. I had to use a 3 inch wobble extention and then a 8 inch extension with a deep well socket to reach it with my 3/8 inch ratchet. There's a second bolt that you can't see between the EGR valve and the firewall. With a little trial and error and a lot more luck, you can reach the hidden bolt with the 3 inch wobble extension and a 13 mm deep well socket. Attach the ratchet after the socket is on and remove. This one isn't easy and if there's any Dodge engineers reading this one, a couple of extra inches of clearance between the valve and the firewall wouldn't have killed you no matter what the cost accountants said. With both bolts removed, you should be able to pull out the metal pipe that connects the manifold to the EGR valve out of the manifold (Pull to the right) and then you can lift the valve out. For assembly, the metal pipe connecting the intake manifold the EGR valve has to be removed and reinstalled on the new valve. It's held on with 2 5/16th" bolts. You should put the rear bolt on tight, but leave the front bold loose for the reinstall as some adjustment is necessary to get it put back together and the rear is a pain to tighten when installed. Line up the bolts that attach the valve and get the rear 13 mm bolt (The one you couldn't see on disassembly) started. Do not start the other 13 mm bolt as you'll need to pivot the valve and pipe to the left in order to reinsert the pipe into the intake manifold. Once the pipe is in the intake manifold. Start the other 13 mm bolt and tighten both 13 mm bolts and then the 5/16" bolts holding the pipe onto the valve. Reinstall the electrical connection. Please don't forget to rate!!!!

Posted on Mar 14, 2009

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[Sorry they won't let me post the photo]

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Egr valve flow insufficient


Check for

vacuum leaks on intake manifold,

the air tube between the air filter.

intake manifold vacuum hose.

===
clean throttle plate with Berryman carburator cleaner

SEE sample picture HERE
===

Also remove carbon built up behind the EGR valve and the EGR passage tube.

===

Vacuum leak WILL offset the intended 14.7 to 1 air fuel ratio.

More un-metered air (leaks) will lean out the fuel mixture.

Use small amount of Berryman carb clearer at potential air leak area will help you identify trouble spot.

At idle,just spray and listen for the RPM surge.

The in-rush of carb clearer will increase the RPM on the motor.

Record the problem spot(s) and address it later.

===

EGR carbon built up require 2+ hours to clean from start to finish.

You will need a new EGR base gasket before your start.

Locate and remove the EGR valve after the vehicle is cool down.

Carefully record the connector and vacuum line (for older vehicle) location by drawing an easily to follow diagram.

Remove the EGR valve.

Inspect the location of the carbon built-up inside the valve and the EGR passage tube.

SOAK these areas with WD-40 spary.

You will need a small screwdriver,cloth hanger and lot of newspaper and time to get this cleaning done right.

RE-SOAK the carbon and let it sit for over-night will also help.

One the last round,pass a shop vacuum of the EGR valve and the passage pipe.

Install the new EGR gasket and connectors.

Allow the vehicle to warm up outdoor to burn up any remaining WD-40.


Take it for a test drive.


Please rate my answer if it's useful to you.


Cheers,

Mustgo

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