Question about 2002 Volkswagen Jetta TDI

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Where is the glow plug realy located? - 2002 Volkswagen Jetta TDI

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Hi, it's like the 2003, which I believe it is, it's under the plenum cover (underneath the windshield washers). See the following threads on the TDIclub site:
http://forums.tdiclub.com/showthread.php?t=193838 and

http://forums.tdiclub.com/showthread.php?t=128147

Take care

Posted on Jul 27, 2010

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Look for the glow plug relay MAIN FUSE location.

The glow plug portion of your van is not working.

This difficulty scale from 1 to 10 is a 9.

You will need a DVM and tool undo the cables to each glow plugs.

It's a 1 to 2 hours troubleshooting job.

I'm going to fire off a quick list

====
Check / replace blown glow plug relay main fuse
====

Disconnect each center nut of the glow plug wire. PLEASE CHECK ONE AT A TIME.

Read the resistance between the center of the glow plug and the metal base of the plug.

Please take good note on each glow plug resistance reading.

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You should buy one and use its value as baseline.

===

Glow plug relay can be bad.

You will need the VOM and a friend to turn the key.

Check the voltage to each glow plugs. It should be 12.6-13.6 volt.

Be careful,the plugs will get HOT.

Compare the voltage on each cylinders.

====
So the problem can be combination of

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glow plug relay main fuse

glow plugs

ignition switch is unlikely but I'm going to list it anyway.

Once again,this is a difficult and time consuming job. I will ask a friend to help out,

Good luck.


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