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Posted on Jul 16, 2010
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How to push pistons back on rear calipers on vw transporter t5

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Colin Stickland

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  • Volkswagen Master 22,516 Answers
  • Posted on Jul 16, 2010
Colin Stickland
Volkswagen Master
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Joined: Nov 04, 2008
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Push in twist and turn all in one ,special tool available at a price ,i just do it with water pump pliers and a G clamp

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If the brake caliper piston will not go back into the piston bore do it need to be replaced.

try to get it overhauled..because might be it has gone jammed due to dust clottings......else get it replaced due to severe risks of brakes jams
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2006 Rear Caliper piston will not compress,even after using C-clamp

You must turn the piston clockwise while pushing it in. It is not easy and is a very slow process to get it compressed, they do make a special tool
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I have removed the rear brake pads but can't get the cylinder to go back so i can fit the new pads on my VW golf

A "C" clamp slowly screwed in should do it. Put screw end inside cup (piston) . I also use a wooden handle of a hammer to push inside cup. Wedge caliper against something solid, and push hard with hammer handle inside caliper piston. Hard and steady, it should slowly go. If not , crack bleeder screw slightly, just remember to bleed after installed.
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Changing front and back brakes on vw golf tdi 54 plate

Replacing brake pads or rotors does not need to be difficult if you have the right tools. Volkswagen and Audi rear calipers require that the piston be rotated while being pushed back into the caliper.
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Pietfx :vw polo tdi 1.9 how do I push the cylinder

the piston screws back. you can buy a tool at an auto parts place for a few dollars. it's a small cube shaped tool with various spaced nubs on each side for multiple vehicle use
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How to replace rear disc pads on t4 transporter.removed caliper and extracted old pads ,caliper piston will not retract so as to allow caliper and new pads to be refitted

this is because these calipers have what they call ratcheting pistons, you must turn the piston and depress it at the same time to draw the piston back inside the housing, there is a specialty tool made especially for these type of brake systems and sears roebuck actually stocks these kits.they run about forty US dolllars.Hope I could help!!!
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How do I retract the caliper piston?

Note on rear-caliper piston tool:
Instead of paying $50 for the VW or similar custom tool, you can use a generic $5 import "cube" tool available at most national-chain part stores.
# One side of the cube has 4 prongs. Grind or file off 2 diagonally opposite aka kitty-corner prongs to allow the cube to fit the vw rear brake piston.
# Use with a 3/8" ratchet. It can be easier to fasten the rear caliper back onto the carrier without the rotor in place while using this tool. That way you get a little extra leverage.
# Use as follows: engage the two prongs and turn piston 180° clockwise. Remove the tool. Use a generic caliper tool or a c-clamp and push the piston in about 2mm. Keep alternating back and forth between the cube tool and the c-clamp until piston is almost all the way in. If you are strong enough, you may not even need the c-clamp - just push with the cube tool as you turn. Instead of the cube, you can even use needle-nose pliers, but then you definitely need the c-clamp.
# Even with this special tool, the rear brakes can be rather difficult, so make sure you have plenty of time. I still recommend purchasing or renting the $50 professional tool cause it is much easier to use.
# If you're totally confused by all this, just take your wheels off and look at the brakes up close. Its simpler than it sounds on paper. And get the Bentley publishers shop manual for your car. That book pays for itself after one or two jobs. If your still at lost, Auto Zone has the loner tool you'll need for $50.00 and you'll get it back after you return the tool and they can give you the step by step instructions mentioned above. Good luck.
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Replace brake pads

Note on rear-caliper piston tool:
Instead of paying $50 for the VW or similar custom tool, you can use a generic $5 import "cube" tool available at most national-chain part stores.
# One side of the cube has 4 prongs. Grind or file off 2 diagonally opposite aka kitty-corner prongs to allow the cube to fit the vw rear brake piston.
# Use with a 3/8" ratchet. It can be easier to fasten the rear caliper back onto the carrier without the rotor in place while using this tool. That way you get a little extra leverage.
# Use as follows: engage the two prongs and turn piston 180° clockwise. Remove the tool. Use a generic caliper tool or a c-clamp and push the piston in about 2mm. Keep alternating back and forth between the cube tool and the c-clamp until piston is almost all the way in. If you are strong enough, you may not even need the c-clamp - just push with the cube tool as you turn. Instead of the cube, you can even use needle-nose pliers, but then you definitely need the c-clamp.
# Even with this special tool, the rear brakes can be rather difficult, so make sure you have plenty of time. I still recommend purchasing or renting the $50 professional tool cause it is much easier to use.
# If you're totally confused by all this, just take your wheels off and look at the brakes up close. Its simpler than it sounds on paper. And get the Bentley publishers shop manual for your car. That book pays for itself after one or two jobs. If your still at lost, Auto Zone has the loner tool you'll need for $50.00 and you'll get it back after you return the tool and they can give you the step by step instructions mentioned above. Good luck.
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I AM TRYING TO RE NEW THE REAR BREAK PADS ON MY VW CADDY VAN , BUT HAVE FOUND IT IMPOSSIBLE TO PUSH THE PISTON ON THE CALIPER BACK IN ORDER TO POSITION OVER THE NEW PADS . I HAVE CARRIED OUT THE SAME...

hi from uk the rear brake calipers are auto adjust and so to reset the pistons back into calipers you need to rewind clockwise the piston whilst pushing piston back there is a tool for this purpose which does job in minutes however!! you can improvise if you have an old socket and hacksaw ? you can look at piston and see there are two slots on it? if you cut away an old socket so left with prongs to fit these slots then fit t bar and short extension to socket then you can push and turn piston back make sure slots are in line as to able fitting of new pads one has notch on rear face to insert in piston slot this also works for other models with rear calipers ? cheaper than the tool at £40 to £60 inthe uk dependant on makers hope this helps/inspires you ?
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