Question about 2005 Ford F 350 Super Duty

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Replaced master cylinder, front brake calipers and rear calipers,

Replaced master cylinder, front brake calipers and pads, rear calipers and pads. flushed brake system, still do not have full pedel, pedel feels spongy.
when engine is started pedel go's just about all the way to floor

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  • Ford Master
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BY TRUCK HAVING ABS BRAKE.YOU NEED A SCANNER TO BLEED BRAKES THE SCANNER HAS TO RESET OPERATION OF THE BRAKE HYDRALIC SYTEM BEFORE YOU CAN BLEED SYSTEM.

Posted on Jul 13, 2010

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2001 Silverado 2500 HD Why Rear brakes don't work after I installed new hydro-boost power booster, master cylinder, calipers, and pads. I bled master cylinder before installing, and brakes beginn


Hello Patricia,

Have you checked the master brake cylinder reservoir for brake fluid loss?

I don't suspect the master cylinder as you have replaced it... but am more suspect of a leaking brake line or fitting which should have
been discovered when you had the system bled.

The only time I ever had a rear brake problem with a 2500 series Chevrolet was due to seized rear brake caliper guide pins...as your calipers are also new that is not your problem.

If your brake pedal feels spongy and travels to the floor board you have air in the system, a brake fluid leak or a failure in the power steering system, such as a broken hose, broken power steering pump drive belt, or failed pump, would result in a loss of pressure to both the hydro-boost and steering.

Find more information here:

. Hydro Boost Power Assist Systems Operation Diagnosis and Repair

Jul 23, 2017 | 2001 Chevrolet Silverado 2500HD

2 Answers

Rear pad removal?


Here ya go! This is for the rear brake pads removal:

Removal & Installation
  1. Remove the brake master cylinder filler cap. Check brake fluid level in brake master cylinder reservoir. Remove fluid until brake master cylinder reservoir is half full.
  2. Raise and support the vehicle.
  3. Remove the wheel and tire assembly.
  4. Inspect the brake pads for wear or contamination. If worn, damaged or past specification, install new components.
  5. Remove the caliper pin bolts.
  6. Remove the rear disc brake caliper.
  7. Remove the brake pads and rail clips.
  8. Inspect the disc brake caliper for leaks. If leaks are found, disassembly is required.
  9. Installation is the reverse of removal. Observe the following torques:
    • Caliper bolts: 27 ft. lbs. (36 Nm)
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May 12, 2011 | 2002 Ford E350

2 Answers

How to change brake pad and check rotors


Brake Pads Removal & Installation Front for_car_toy_cam_02-04_sst_frt_dsc_asm.gif

To Remove:
  1. Drain brake fluid to ½ full level in reservoir.
  2. Remove the front wheels. toy_car_cam_frontbrakepads.gif

  3. Remove the front brake caliper assembly.
  4. Remove the 2 anti-squeal shims from each of the 2 brake pads.
  5. Remove the wear indicator from each of the 2 brake pads.
To Install:
NOTE: When replacing worn pads, the anti-squeal shims must be replaced together with the pads.
toy_car_cam_frontbrakepads.gif

  1. Using a large C clamp or equivalent press piston into the caliper.
  2. Apply disc brake grease to the inside of each anti-squeal shim.
  3. Install the anti-squeal shims on each pad.
  4. Install the pad wear indicator clip to the pads.
  5. Install the pads with the pad wear indicator plate facing upward.
  6. Install the brake caliper with the 2 mounting bolts. Torque the bolts 25 ft-lb (34 Nm).
  7. Install the front wheels.
  8. Fill the master cylinder with new clean brake fluid.
  9. Pump the brake pedal several times to seat the brake pads.
Rear TMC made rear brake components toy_car_cam_tmcrearbrakes.gif

TMMK made rear brake components toy_car_cam_tmmkrearbrakes.gif

To Remove:
  1. Drain the brake fluid to ½ full level in reservoir.
  2. Remove the rear wheels.
  3. Remove the caliper slide pins.
  4. Remove the caliper slide pin bushings (TMMK made) (Kentucky).
  5. Remove the rear brake calipers.
  6. Remove the 2 brake pads with the anti-squeal shims.
  7. Remove the anti-squeal shims and pad wear indicators from brake pads.
To Install:
  1. Using a large C clamp or equivalent press the piston into the caliper.
  2. Coat both sides of the outer anti-squeal shim with pad grease.
  3. Install anti-squeal shims to each pad.
  4. Install wear indicators on the 2 brake pads.
  5. Install the caliper slide pin bushings (TMMK made) (Kentucky).
  6. Install the rear brake caliper with the slide pins. Torque the slide pins as follows:
    • TMC made (Japan): Torque the caliper slide pin 25 ft-lb (34.3 Nm)
    • TMMK made (Kentucky): Torque the caliper slide pin 34 ft-lb (47 Nm)
  7. Fill the master cylinder with new clean brake fluid.
  8. Pump the brake pedal several times to seat the brake pads.
  9. Install the rear wheels.
prev.gif next.gif Brake Rotor Removal & Installation Front To Remove:
  1. Remove the front wheels.
  2. Remove the front brake caliper assembly.
  3. Remove the front brake pads.
  4. Remove the 2 bolts and caliper mounting bracket.
  5. Place match marks on the disc and axle hub.
  6. Remove the front wheel disc.
To Install:
  1. Align the match marks and install the front disc.
  2. Install the brake caliper mounting bracket. Torque the bolts 79 ft-lb (107 Nm).
  3. Install the brake caliper. Torque the bolts 25 ft-lb (34 Nm).
  4. Install new gaskets and connect the brake hose to the caliper with the banjo fitting bolt. Torque the fitting bolt 22 ft-lb (29.4 Nm).
  5. Fill the reservoir with brake fluid.
  6. Bleed the brake system.
  7. Install the front wheel.
Rear To Remove:
  1. Remove the rear wheels.
  2. Remove the brake caliper assembly.
  3. Remove the brake pads.
  4. Remove the 2 bolts and the caliper mounting bracket.
  5. Place match marks on the disc and axle hub.
  6. Remove the rear disc.
To Install:
  1. Align the match marks and install the rear disc.
  2. Install the rear brake caliper mounting bracket. Torque the bracket bolts as follows:
    • TMC made (Japan): Torque the bracket bolt 46 ft-lb (61.8 Nm)
    • TMMK made (Kentucky): Torque the bracket bolt 34 ft-lb (47 Nm)
  3. Install the rear brake caliper with the slide pins. Torque the slide pins as follows:
    • TMC made (Japan): Torque the caliper slide pin 25 ft-lb (34.3 Nm)
    • TMMK made (Kentucky): Torque the caliper slide pin 32 ft-lb (43 Nm)
  4. Install new gaskets and connect the brake hose to the caliper with the banjo fitting bolt. Torque the fitting bolt 22 ft-lb (29.4 Nm).
  5. Fill the reservoir with brake fluid.
  6. Bleed the brake system.
  7. Install the rear wheel
prev.gif next.gif

Jan 25, 2011 | 2007 Toyota Camry

1 Answer

What tools needed to replace front brake pads & rotors


Brake Pads
Removal & Installation
Front





3.4L front disc brake assembly
toy_4run_34_frontbrakeassembly.gif








4.0L and 4.7L front disc brake assembly
toy_4run_frontbrakeassembly.gif



To Remove:


  1. Before servicing the vehicle, refer to the precautions in the beginning of
    this section.
  2. Remove or disconnect the following:

    • Front wheel
    • Clip, 2 caliper pins, the anti-rattle spring then remove the 2 brake pads
      and the 4 anti-squeal shims

To Install:

CAUTION
Only replace brake pads on 1 side of the
vehicle at a time. Failure to use this procedure could cause the caliper pistons
on the opposite side of the vehicle to pop out requiring the reconditioning or
replacement of the brake caliper.


  1. Remove a small amount of brake fluid from the master cylinder.
  2. Install a used brake pad into the caliper and compress the caliper pistons.
  3. Apply disc brake grease to both sides of the inner anti-squeal shims.
  4. Install or connect the following:

    • Anti-squeal shims to the new brake pads
      NOTE: When replacing worn pads, the anti-squeal shims must be replaced
      together with the pads.

    • 2 brake pads
    • Anti-rattle spring and the 2 caliper pins
    • Clip
    • Front wheel

  5. Depress the brake pedal several times to seat the brake pads.
  6. Check the brake fluid level and top off as needed.

Rear
To Remove:


  1. Before servicing the vehicle, refer to the precautions in the beginning of
    this section.
  2. Remove or disconnect the following:

    • Rear wheel






      toy_4run_rearcalbolts.gif



    • 2 cylinder slide pins from rear caliper assembly
    • Caliper assembly from rear caliper mounting
    • 2 brake pads with anti-squeal shims from rear caliper mounting
    • 2 anti-squeal shims from each disc brake pads
    • Pad wear indicator plate from the inner side disc brake pad
    • 4 pad support plates from the rear caliper mounting

To Install:


  1. Install or connect the following:

    • 4 pad support plates on the rear caliper mounting
    • Pad wear indicator plate on the inside brake pad
      Note: Install the pad wear indicator facing downward.

    • Anti-squeal shims on each brake pad
    • 2 disc brake pads with anti-squeal shims to the caliper assembly

  2. Apply lithium soap base glycol grease to the sliding part of 2 caliper slide
    pins.
  3. Install or connect the following:

    • Disc brake caliper assembly with 2 caliper slide pins
    • Torque to 65 ft-lbs (88 Nm)
    • Rear wheel

  4. Depress the brake pedal several times to seat the brake pads.
  5. Check the brake fluid level and top off as needed.
--- Removal & Installation
Front
To Remove:


  1. Before servicing the vehicle, refer to the precautions in the beginning of
    this section.
  2. Remove or disconnect the following:

    • Front wheel
    • Front brake caliper assembly

  3. Make matchmarks on the disc and the axle hub.
  4. Remove the front disc.

To Install:


  1. Align matchmarks and disc onto axle hub.
  2. Install or connect the following:

    • Front brake caliper assembly with the 2 bolts

      1. Torque to 90 ft-lbs (123 Nm)

    • Front wheel

Sep 23, 2010 | 2003 Toyota 4Runner

1 Answer

How do you replace the front and rear brakes in a 2003 pontiac Grand Prix


Removal & Installation Front To Remove:
  1. Inspect the fluid level in the master cylinder reservoir. Remove fluid from the reservoir until the level is lower then half way between the MAX and MIN levels.
  2. Remove the tire and wheel assembly.
  3. Install 2 wheel nuts to secure the rotor on the hub.
  4. Remove the bottom brake caliper pin bolt.
  5. Pivot the brake caliper body upward and secure out of the way. Do NOT disconnect the hydraulic brake flexible hose from the caliper.
  6. Compress the piston back into the bore using a C-clamp. Figure of brake assembly with caliper raised showing brake pads in mounting bracket gmpc_l4.gif

  7. Remove the inboard and outboard brake pads from the brake caliper bracket.
To Install:
  1. Install the brake pad retainers and both brake pads into the caliper bracket.
  2. Pivot the brake caliper down over the brake pads and into the brake caliper bracket. Insert the lower brake caliper pin bolt and torque bolt to 70 ft-lb. (95 Nm).
  3. Reinstall the tire and wheel assembly.
  4. Lower the vehicle.
  5. Refill the master cylinder. Pump the brake pedal several times to seat the pads against the rotor.
  6. Check the master cylinder level and add fluid as necessary.
Rear To Remove:
Rear disc pads R&I gm-09-00-492.gif

  1. Inspect the fluid level in the master cylinder reservoir. Remove fluid from the reservoir until the level is lower then half way between the MAX and MIN levels.
  2. Remove the tire and wheel assembly.
  3. Install 2 wheel nuts to secure the rotor on the hub.
  4. Remove the upper caliper mounting bolt.
  5. Pivot the caliper down to access the pads.
  6. Remove the inboard and outboard pads from the caliper bracket.
  7. Remove the brake pad clips from the caliper bracket.
  8. Compress the piston back into the bore using a C-clamp and the old inner pad.
To Install:
  1. Install new brake clips in the caliper bracket.
  2. Install the inboard and outboard pads in the caliper bracket.
  3. Pivot the caliper up over the pads.
  4. Reinstall the upper mounting bolt and tighten to 32 ft. lbs. (44 Nm).
  5. Remove the 2 wheel nuts securing the rotor.
  6. Reinstall the tire and wheel assembly.
  7. Refill the master cylinder. Pump the brake pedal several times to seat the pads against the rotor.
  8. Check the master cylinder level and add fluid as necessary.
prev.gif next.gif

Aug 26, 2010 | 2003 Pontiac Grand Prix

2 Answers

After replacing drive side caliper, both front disk brakes, and rear drum brakes, bleed all three lines, both my front calipers lock grinding my front brakes. I am going to re-bleed my lines tomorrow but...


I assume you mean that you replaced the front pads and rear shoes. Or did you also replace the disks and drums?? Either way you should be ok unless you also replaced the slave cylinders on the rears.
The fluid flows back up to the Master Cylinder as you squeeze the calipers and the slaves to fit the new parts in. Some people pre-fill the caliper to reduce the amount of air and make bleeding easier.Now .....Grinding better be a wrong choice of words. Possibly you spilled fluid on the pads while bleeding the lines. This will cause a binding and shuddering when you apply brake pressure. This will also make you think the lines are not bled properly because of the increased pedal pressure you are putting on the wet/lubricated front pads. If so, replace the pads. Don't try washing them with aerosol cleaner cause it takes more time and money than simply changing them.

Oct 04, 2009 | 2004 Saturn VUE

1 Answer

Brakes to the floor(almost) 99 blazer


bleed the brake again. if the pedal goes to the floor with little resistance, then the master cylinder is your problem.
the shim is to depress the noise when you applied the brake. you can skip that, if the brake works without it.

Apr 29, 2009 | 1999 Chevrolet Blazer

4 Answers

Replace rear brake pads on a 2000 grand marquis


rate as fixya if this is what you need. Thanks

  1. Remove the rear disc brake caliper (2K327).
  2. Remove the brake caliper bolts.
  3. Lift the rear disc brake caliper off the rear disc brake caliper anchor plate (2B582).
  1. sya~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not allow grease, oil, brake fluid or other contaminants to contact the brake pads.
    Remove the brake pads by pushing inward and rotating the pad up.
  1. NOTE: Use a block of wood or used pad to protect the piston and boots.
    Retract the caliper piston (2196) into the rear disc brake caliper.
cf7b02c.gif

Mar 15, 2009 | 2000 Mercury Grand Marquis

1 Answer

Replced front brake pads and calipers adjusted


Bleed the master cylinder first. You have to do that before you belled any calipers or wheel cylinder.

Feb 22, 2009 | 1994 Toyota 4Runner

1 Answer

New brakes


Still have air inside, because you used gravity feed method.

Jul 17, 2008 | 2000 Chrysler Cirrus

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