Question about 1991 Toyota Pickup

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How do I remove the intake manifold? I am under the impression that I have removed all the bolts and screws attaching the intake to the head.

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  • rick_santos Jul 11, 2010

    That does not help me, I need to know what tool should I use to seperate the intake manifold from the head with out damaging the intake.

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  • Toyota Master
  • 6,826 Answers

You're right. And there are quite a few, I'll bet.
And, they're in hard to get places, sometimes.

Posted on Jul 11, 2010

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I need head bolt torque specs for a 2000 cadillac deville dts..


DeVille, Eldorado, Seville 1999-2005

Cylinder Head

Print


Removal & Installation

Left Side

  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Drain the cooling system.
  3. Properly relieve the fuel system pressure.
  4. Remove or disconnect the following:

    Negative battery cable Exhaust manifold Alternator Water crossover Intake manifold Valve cover Timing cover Secondary camshaft drive chain Power steering return hose retaining bolt from the cylinder head 3 M6 external drive bolts from the front portion of the cylinder head 10 M11 internal drive cylinder head bolts Cylinder head and gasket.
  5. Clean the head mating surfaces.

To install:

0996b43f80231662.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. Left cylinder head bolt torque sequence-4.6L engine

  1. Install the cylinder head with a new gasket. Lubricate the bolts with engine oil prior to installation.
  2. Torque the M11 bolts in sequence as follows:
    1. Step 1: 30 ft. lbs. (40 Nm), plus an additional 70 degrees
    2. Step 2: Turn an additional 60 degrees
    3. Step 3: Turn an additional 60 degrees (total 190 degrees)

  3. Torque the M6 bolts to 106 inch lbs. (12 Nm)
  4. Install or connect the following:

    Power steering return hose retaining bolt to the cylinder head and tighten to 37 ft. lbs. (50 Nm) Secondary camshaft drive chain Timing cover Valve cover Intake manifold Water crossover Exhaust manifold Negative battery cable
  5. Change the oil and filter.
  6. Fill the cooling system.

Right Side
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Drain the cooling system.
  3. Properly relieve the fuel system pressure.
  4. Remove or disconnect the following:

    Negative battery cable Exhaust manifold Water crossover Intake manifold Valve cover Timing cover Secondary camshaft drive chain Electrical connector from the Engine Coolant Temperature (ECT) sensor Nut attaching the coil cassette ground wire to the cylinder head Bolt attaching the exhaust crossover pipe to the cylinder head Bolt attaching the right transaxle mount bracket to the cylinder head Bolt attaching the rear transaxle brace to the transaxle Nuts attaching the rear transaxle brace to the cylinder head Rear transaxle brace 3 M6 external drive bolts from the front portion of the cylinder head 10 M11 internal drive cylinder head bolts Cylinder head and gasket
  5. Clean the head mating surfaces.

To install:

0996b43f80231663.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. Right cylinder head bolt torque sequence- 4.6L engine

  1. Install the cylinder head with a new gasket. Lubricate the bolts with engine oil prior to installation.
  2. Torque the M11 bolts in sequence as follows:
    1. Step 1: 30 ft. lbs. (40 Nm), plus an additional 70 degrees.
    2. Step 2: Turn an additional 60 degrees.
    3. Step 3: Turn an additional 60 degrees (total 190 degrees).

  3. Torque the M6 bolts to 106 inch lbs. (12 Nm).
  4. Install or connect the following:

    Rear transaxle brace over the studs located at the rear of the right cylinder head Nuts attaching the rear transaxle brace to the cylinder head, loosely Bolts attaching the rear transaxle braces to the transaxle and tighten to 37 ft. lbs. (50 Nm) Nuts attaching the rear transaxle brace to the cylinder head and tighten 37 ft. lbs. (50 Nm) Electrical connector to the ECT sensor Bolt attaching the exhaust crossover pipe to the cylinder head and tighten to 18 ft. lbs. (25 Nm) Nut attaching the coil cassette ground wire to the cylinder head and tighten to 13 ft. lbs. (17 Nm) Secondary camshaft drive chain Timing cover Valve cover Intake manifold Water crossover Exhaust manifold Negative battery cable
  5. Change the oil and filter.
  6. Fill the cooling system.

Apr 16, 2013 | 2000 Cadillac DeVille DTS

1 Answer

Could you advise what are the cylinder head bolt tension settings for hyundai lantra j5. Could you email me back on judy.ben@optusnet.com.au. Thanks


let me see if i can get some info 4 you.

edit
REMOVAL

1. Drain the coolant and disconnect the upper radiator hose.
2. Remove the breather hose (between the air cleaner and the head cover).
3. Remove the air-intake hose.
4. Remove the vacuum hose, fuel hose and coolant hose.
5. Remove the cables from the spark plugs. The cables should be removed by holding the boot portion.
6. Remove the ignition coil.
7. Remove the power steering oil pump and bracket.
8. Remove the intake manifold.
9. Remove the heat protector and exhaust manifold assembly.
10. Remove the coolant pump pulley and the crankshaft pulley.
11. Remove the timing belt cover.
12. Remove the timing belt tensioner pulley.
13. Remove the timing belt.
14. Remove the head cover.


15. Remove the cylinder head assembly. The cylinder head bolts should be removed by using Special Tool, Cylinder Head Bolt Wrench (09221-32001) or equivalent, in the sequence as shown in the illustration in two or three steps.
16. Remove the gasket pieces from the cylinder block top surface and cylinder head bottom surface. NOTE: Make sure that the gasket pieces do not fall in the engine.

INSTALLATION

1. Clean all gasket surfaces of the cylinder block and the cylinder head.
2. Install a new cylinder head gasket onto the cylinder head assembly. Apply sealant to the gasket and do not reuse the old cylinder head gasket.


3. Install the cylinder head bolts. Starting at top center, tighten all cylinder head bolts in sequence as shown in illustration, using the Cylinder Head Bolt Wrench (09221 - 32001) or equivalent. Repeat the procedure, re-tightening all cylinder head bolt to the specified torque. (torque spec is Cold Engine 105-115 Nm (76-83 ft lb) )
4. Install the timing belt tensioner pulley.
5. Install the timing belt on the camshaft sprocket, making sure that the tension side is tightened by turning the camshaft sprocket in reverse, all timing marks are in alignment.
6. Adjust the timing according to "Timing Belt"
7. Install the rocker cover and tighten the bolts to the specified torque. Tightening torque: Rocker cover belt:

2.5-3.5 Nm (25-35 kg.cm, 2-3 ft. lbs.)

8. Install the timing belt cover.
9. Install the new intake manifold gasket and the intake manifold. Tighten the nuts and bolts to the specified torque.
10. Install the new exhaust manifold gasket and the exhaust manifold. Tighten the exhaust manifold attaching nuts to the specified torque.
11. Install the surge tank and tighten the nuts bolts to the specified torque.
12. Install the power steering oil pump and bracket.
13. Install the ignition coil.
14. Install the air intake hose.
15. Connect the vacuum hose, fuel hose and water hose.
16. Install breather hose.

Jun 08, 2011 | Hyundai Elantra Cars & Trucks

3 Answers

Blown head gasket needs to be replaced.... Whats the best way to get the head off? do i need to take the intake and exhaust manifolds off after the head is off?? its dohc on a 2.0L......also do i need to...


The intake and exhaust manifols are both attached to the cylinder head. Sneaking the head off withboth attached, is done, but you really want to know why that gasket went out. I would suggest removing both manifolds after you get the head out, and bringing the head in to a good engine machine shop, for surfacing and pressure testing. You will need to remove the cams. Make very sure that all cam caps go back on in the same position, as these are align bored, and are not interchangeable. Does your engine run hot? Is that why the gasket failed? If so adress that too, or you will be taking this journey again. Good luck, and contact me if you have any more questions. Buy one of those Haynes manuals, unless you have access to a good online repair data base.

Apr 06, 2011 | 1998 Dodge Avenger

1 Answer

I am trying to remove and reinstall the cylinder head of my 1994 S 10 pickup truck. I have removed the nuts and bolts holding the intake and exhaust manifolds to the head but I am having some dificulty in...


Leave the exhaust manifold attached and just push it away. Remove the head bolts and make sure all vacuum lines and fuel lines and water lines are disconnected. Make sure you have the head resurfaced before reinstalling and buy new head bolts. Remember to torque the head bolts to spec. But it seems to me like you pretty much got the hang of it.

Jan 30, 2011 | 1994 Chevrolet S-10

3 Answers

How do I remove the head? (Blown Head gasket)


prev.gif next.gif Cylinder Head REMOVAL & INSTALLATION 2.3L Engine
  1. Properly relieve the fuel system pressure.
  2. Disconnect the negative battery cable, then drain cooling system into a suitable container.
  3. Detach the heater inlet and throttle body heater hoses from water outlet. If accessible at this time, disconnect the upper radiator hose from the water outlet.
  4. Remove the exhaust manifold. For details, please refer to the procedure located in this section.
  5. Remove the intake (camshaft housing for SOHC) and exhaust (DOHC only) camshaft housings.
  6. Unfasten the oil fill tube bolt/screw then remove the oil fill cap and level indicator assembly. Pull the oil fill tube upward to unseat from block.
  7. Label and disengage the injector harness electrical connector.
  8. Detach the throttle body-to-air intake duct.
  9. Tag and disconnect the power brake vacuum hose from the throttle body.
  10. Remove the throttle cable bracket.
  11. Remove the throttle body from the intake manifold with the electrical harness and throttle cable attached and position the assembly aside.
  12. Tag and disconnect the MAP sensor vacuum hose from the intake manifold, then remove the intake manifold brace.
  13. Detach the electrical connectors from the MAP sensor, IAT sensor and the EVAP canister purge solenoid.
  14. If not already done, detach the upper (inlet) radiator hose from the water outlet.
  15. Disengage the coolant temperature sensor connector(s).
  16. Unfasten the cylinder head bolts in reverse order of the installation sequence shown in the accompanying figures.
  17. Lift the cylinder head from the engine block. Remove and discard the gasket. Inspect the oil flow check valve for freedom of movement.
  18. Using a suitable solvent, thoroughly clean and dry all bolts, bolt holes and mating surfaces. Inspect the head bolts for any damage and replace, if necessary. If using a scraper to clean the old gasket material from the mating surfaces, use only a plastic or wood one, NOT a metal scraper. Do NOT allow any debris to fall into the engine! To install:
  19. Place a new cylinder head gasket on the cylinder block, then carefully position the cylinder head in place.
  20. Sparingly coat the head bolt threads with clean engine oil, then allow the oil to drain off before installing.
  21. On 1988-89 engines, install and tighten the cylinder head bolts, in sequence, as follows:
    • Step 1 - Tighten all head bolts in sequence to 26 ft. lbs. (35 Nm)
    • Step 2 - Using a torque angle meter, tighten the short bolts an additional 80°and the long bolts an additional 90°in sequence Fig. 5: Cylinder head bolt tightening sequence - 1988-89 2.3L engine 86883121.gif
  22. On 1990-91 engines, tighten the cylinder head bolts, in sequence, as follows:
    • Step 1 - Tighten all head bolts in sequence to 26 ft. lbs. (35 Nm)
    • Step 2 - Using a torque angle meter, tighten the short bolts an additional 100°and the long bolts an additional 110°in sequence Fig. 6: Cylinder head bolt tightening sequence - 1990-91 2.3L engine 86883122.gif
  23. On 1992 engines, tighten the cylinder head bolts, in sequence, as follows:
    • Step 1 - Tighten, in sequence, head bolts 1-6 to 26 ft. lbs. (35 Nm), 7-8 to 15 ft. lbs. (20 Nm) and 9-10 to 22 ft. lbs. (30 Nm).
    • Step 2 - Tighten all head bolts, in sequence, an additional 90°using J 36660 or equivalent
    • Step 3 - In sequence, loosen each bolt one turn, then immediately re-tighten to the specified torque
    • Step 4 - After completing step 3 on all 10 bolts, tighten each bolt, in sequence, an additional 90° Fig. 7: Cylinder head bolt tightening sequence - 1992 2.3L engine 86883123.gif
  24. On 1993-95 vehicles, tighten the cylinder head bolts to the specifications shown in the accompanying figures. Fig. 8: Cylinder head bolt tightening sequence and specifications - 1993 2.3L engine 86883124.gif
    Fig. 9: Cylinder head bolt tightening sequence and specifications - 1994-95 2.3L engine 86883125.gif
  25. Engage the coolant temperature sensor electrical connector(s).
  26. Connect the upper radiator hose to the water outlet.
  27. Install the intake manifold bracket.
  28. Attach the following electrical connections: MAP sensor, IAT sensor, and the purge solenoid.
  29. Using a new gasket, install the throttle body to the intake manifold.
  30. Install the accelerator control cable bracket.
  31. Connect the throttle body-to-air intake duct.
  32. Install the oil fill tube and level indicator.
  33. Install the camshaft housing(s).
  34. Install the exhaust manifold. For details, please refer to the procedure located in this section.
  35. Connect the heater inlet and throttle body heater hoses to the water outlet.
  36. Fill all fluids to their proper levels.
  37. Connect the battery cable, start the engine and check for leaks.

Sep 24, 2010 | 1992 Oldsmobile Achieva

2 Answers

Where is the #6 electronic fuel injection plug for 1999 plymouth grand voyager 3.3 engine


3.3L & 3.8L Engines
Firing order: 1-2-3-4-5-6
Distributorless Ignition System chry-02-33-786.gif
The Driver's Side Front spark plug is the #6 cylinder.

Aug 08, 2010 | 1999 Plymouth Grand Voyager

2 Answers

Cylinderhead torque stc.


Cylinder Head Removal & Installation SOHC To Remove:
  1. Relieve fuel system pressure.
  2. Remove timing belt cover. Camshaft timing marks kia-03-20-7032.gif

  3. Turn crankshaft until timing mark on front housing and the arrow "2" on the camshaft pulley align.
  4. Loosen lock bolt on tensioner.
  5. Pry tensioner away from timing belt and tighten lock bolt to relieve tension on the timing belt.
  6. Remove timing belt from camshaft pulley.
  7. Disconnect battery negative cable.
  8. Remove 3 bolts that secure accelerator cable and air intake hose to cylinder head cover.
  9. Detach accelerator cable and place off to side.
  10. Remove the following;
    • Air hose
    • Air ISC air hose
    • Breather hose
    • Vacuum hose from air intake hose
  11. Disconnect mass air flow sensor electrical connector.
  12. Remove air intake hose.
  13. Remove PCV valve from cylinder head cover.
  14. Remove ISC air hose from idle speed actuator.
  15. Remove air hose from behind intake manifold.
  16. Remove 2 screws from high tension wire protectors.
  17. Detach wire loom from holder at rear of cylinder head cover.
  18. Detach vacuum tube at rear of cylinder head cover.
  19. Remove vacuum pipe. Cylinder Head Cover kia-03-20-7042.gif

  20. Remove 7 cylinder head cover bolts.
  21. Remove cylinder head cover and gasket.
  22. Disconnect 2 ignition coil electrical connectors.
  23. Disconnect 2 fuel injection electrical connectors at rear of cylinder head.
  24. Disconnect the following electrical connectors;
    • Oxygen sensor
    • Throttle position sensor
    • Idle speed actuator
    • Oil pressure switch
    • EGR vacuum solenoid valve at intake manifold
  25. Disconnect heater hose from elbow.
  26. Disconnect brake booster vacuum hose and cruise control vacuum hose from surge tank.
  27. Detach wire harness from rear of cylinder head.
  28. Disconnect purge control solenoid vacuum hose from intake manifold.
  29. Disconnect fuel hose from fuel connector assembly.
  30. Remove grounding bracket.
  31. Remove 4 bolts and intake manifold bracket.
  32. Remove starter.
  33. Detach water bypass hose from bypass pipe.
  34. Disconnect water hoses from oil cooler.
  35. Disconnect fuel hose from fuel pipe.
  36. Remove exhaust manifold heat shield.
  37. Remove exhaust flange nuts and front exhaust bracket bolt.
  38. Lower exhaust system. Cylinder head bolt loosening sequence kia-03-20-7050.gif

  39. Loosen cylinder head bolts in 3 steps in proper sequence.
  40. Remove cylinder head bolts and washers.
  41. Remove cylinder head, intake manifold and exhaust manifold as an assembly.
To Install:
  1. Install NEW cylinder head gasket.
  2. Install cylinder head, intake manifold and exhaust manifold as an assembly.
  3. Tighten cylinder head bolts in 3 steps in reverse sequence that was used during removal. Tighten bolts to 62 ft lb (84 Nm).
  4. Install front exhaust bracket bolt. Tighten bolt to 20 ft lb (27 Nm).
  5. Install NEW lower exhaust flange gasket and 3 nuts. Tighten nuts to 24 ft lb (31 Nm).
  6. Install exhaust manifold heat shield. Tighten nuts to 35 in lb (4 Nm).
  7. Connect fuel hose to pipe.
  8. Connect 2 hoses to oil cooler.
  9. Attach water bypass hose to bypass pipe.
  10. Install starter and bolts. Tighten bolts to 34 ft lb (46 Nm).
  11. Install intake manifolds bracket and 4 bolts. Tighten bolts to 32 ft lb (45 Nm).
  12. Install grounding bracket.
  13. Connect fuel hose to fuel connector assembly.
  14. Connect the following electrical connectors;
    • Oxygen sensor
    • Throttle position sensor
    • Idle speed actuator
    • Oil pressure switch
    • EGR vacuum solenoid valve at intake manifold
  15. Connect purge control solenoid vacuum hose to intake manifold.
  16. Attach wire harness from rear of cylinder head.
  17. Connect brake booster vacuum hose and cruise control vacuum hose to surge tank.
  18. Connect heater hose to elbow.
  19. Connect 2 fuel injection electrical connectors at rear of cylinder head.
  20. Connect 2 ignition coil electrical connectors.
  21. Install cylinder head cover.
  22. Install 7 cylinder head cover bolts. Tighten bolts to 60 in lb (7 Nm).
  23. Install vacuum pipe and 2 bolts at rear of cylinder head cover. Tighten bolts to 60 in lb (7 Nm).
  24. Connect vacuum tube to pipe.
  25. Connect loom holder to rear of cylinder head cover.
  26. Install 2 screws to high tension wire protectors.
  27. Install air hose to behind intake manifold.
  28. Install ISC air hose to idle speed actuator.
  29. Install PCV valve to cylinder head cover.
  30. Install air intake hose.
  31. Connect mass air flow sensor electrical connector.
  32. Install the following;
    • Air hose
    • Air ISC air hose
    • Breather hose
    • Vacuum hose from air intake hose
  33. Attach accelerator cable.
  34. Install 3 bolts that secure accelerator cable and air intake hose to cylinder head cover. Timing belt pulley timing marks kia-03-20-7035.gif

    NOTE: Timing belt pulley timing mark and timing mark must be aligned.
    Camshaft timing marks kia-03-20-7032.gif

    NOTE: The arrow at "2" on camshaft pulley must be aligned with timing mark on front housing.
  35. Install timing belt.
  36. Install timing belt cover.
  37. Pressurize fuel system.
  38. Start engine and check ignition timing.

Jul 11, 2010 | 1999 Kia Sportage

2 Answers

2003 chevy truck 6.0 liter gas. knock senser bad is it located under intake manifold? i just got a quote for $800. Is this reasonable?


2003 6.0 2wd When I put in reverse dash goes dark and gauges dont work for like several minutes? Any one have a clue?

Jun 29, 2010 | 2003 Chevrolet Silverado 2500HD

1 Answer

Intake manifold gasket / replace


3.8L Engine

NOTE The 3.8L (VIN K) non-supercharged engine uses a two-piece intake manifold consisting of an upper air plenum which mounts the throttle body and a lower intake manifold assembly which houses the fuel injectors. The 3.8L (VIN 1) supercharged engine uses a similar lower intake manifold. The supercharger serves as the upper manifold.
Lower Manifold

NOTE Two bolts which fasten the lower intake manifold to the cylinder head are accessible only after the upper intake manifold is removed. These bolts are located in the right front and left rear corners of the lower intake manifold. Remove the upper intake manifold to service the lower intake.
The 3.8L (VIN 1) supercharged engine uses a manifold similar to the 3.8L (VIN K), but the supercharger serves as the upper manifold.
  1. Disconnect the negative battery cable.
  2. On 3.8L (VIN 1) engines, remove the supercharger assembly. Please see the procedure in this section.
  3. Remove the upper intake manifold using the procedure above.
  4. Remove the EGR outlet pipe from the intake manifold.
  5. Detach the engine coolant temperature sensor wiring harness from the sensor.
  6. Remove the lower intake manifold bolts and carefully lift off the manifold.

To install:


0900c15280269f1b.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Lower intake manifold bolt torque sequence-3.8L (VIN K) engine
  1. Clean all parts well with degreaser, especially the gasket seal surfaces on the upper and lower manifold pieces and between the lower manifold and the cylinder heads..
  2. Install new gaskets to the cylinder heads and new seals to the engine block. Carefully lower the manifold into place. Apply thread-locking compound to the bolt threads. Make sure to install the two hidden bolts in the lower intake manifold. Hand start all bolts, then torque evenly to 11 ft. lbs. (15 Nm). Follow the toque sequence, starting in the center, then working outwards in a circle.
  3. Install the remaining components in the reverse order of the removal process.

Upper Intake Manifold (Plenum)
  1. Disconnect the negative battery cable.
  2. On 3.8L (VIN 1) engines, remove the supercharger assembly. Please see the procedure in this section.
  3. Tag for identification, then remove the right side spark plug wires.
  4. Disconnect the ignition wires from the fuel rail.
  5. Remove the fuel rail. Please see Section 5.
  6. Remove the cable bracket from the intake manifold.
  7. Remove the throttle body.


NOTE Two bolts which fasten the lower intake manifold to the cylinder head are accessible are accessible only after the upper intake manifold is removed. These bolts are located in the right front and left rear corners of the lower intake manifold.
  1. Remove the upper intake manifold bolts and carefully lift the upper intake manifold from the engine.



0900c15280269f1c.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Upper intake manifold and bolt torque sequence-3.8L (VIN K) engine
To install:
  1. Clean all parts well with degreaser, especially the gasket seal surfaces on the upper and lower manifold pieces.
  2. Install new gaskets to the cylinder heads and new seals to the engine block. Carefully lower the manifold into place. Make sure to install the two hidden bolts in the lower intake manifold. Hand start all bolts, then torque evenly to 89 inch lbs. (10 Nm). Follow the torque sequence, starting in the center, then working outwards in a circle.
  3. Install the remaining components in the reverse order of the removal process.

Sep 11, 2009 | 1999 Buick Regal

1 Answer

How many bolts hold Mitsubishi 2.0 head on?The reason I ask is because there are 3 bolts in the middle of the head that are a different size than the other 12 bolts?Do these bolts need to come off to...


there are only 10 head bolts on that engine. the 3 bolts your talking about, aren't bolts they are plugs and shouldn't be removed.
a60ce70.jpg7ff722a.jpg0385b42.jpg if your pulling the head with the intake manifold attached, make sure you removed the bolts from the support bracket under the intake manifold.

Oct 11, 2008 | Mitsubishi Galant Cars & Trucks

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