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How do i change timing chain chain guide and tensioner on 4m40

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First of all take out tappet pan cover,turn engine clockwise until #1camshaft are closed(intake and exhaust lobe are opposite each other)on the crank shaft pulley there is a little cut it should line up on the front plate 0 if not the pulley damper is off just make sure #1 camshaft lobes are closed. now on the realease the two tensioner bolt on cylinder head (tensioner located above deisel pump on the cylinder head) take it out unbolt front plate pull sprocket out ,chain unbolt guide. now when putting back chain all slack to go on tensioner side .when you take the tensioner in your hand there is somthing holding back the teeth press with fingers and push the teeth inn hook it with hook now put on tensioner turn engine 1revulusion to see spining free

Posted on Sep 19, 2010

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Torque settings for the timing chain single row ????


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Dec 26, 2015 | Cars & Trucks

1 Answer

I have noise rocam when is run what wrong with my car


  1. Timing Chain
  2. Timing Chain Guides
  3. Timing Chain Tensioner
  4. Timing Chain Camshaft Sprocket, Crank Shaft Sprocket
Alert Engine Parts sells the above kit for approx R680

Also change the oil pump when changing timing chain kit and sump gasket seal.

Oct 02, 2015 | 2005 Ford Bantam 1.3i

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After overhauling and changing chain, chain guards and tensioner on Ford rocam 1.3 2006 model, I hear the rattling sound at the front cover when engine reaches 3000rpm


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Apr 26, 2015 | Ford Cars & Trucks

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Would like to have torque specs chart please?


Hi there, the following information are for a 2004 Grand Am 2.2L, I hope it helps:

--------------------------------------------------------------------------
Timing Chain, Sprockets, and/or Tensioner Replacement
--------------------------------------------------------------------------
Tighten the chain guide bolts to 10 N·m (89 lb in).
Tighten the chain tensioner bolts to 10 N·m (89 lb in).
Tighten the oil nozzle bolt to 10 N·m (89 lb in).
Timing chain tensioner guide bolt to 10 N·m (89 lb in).
Timing chain bolts to 10 N·m (89 lb in).
Chain guide plug to 90 N·m (66 lb ft).
Timing chain upper guide bolts to 10 N·m (89 lb in).
Timing chain tensioner to 75 N·m (55 lb ft).
Camshaft bolts to 85 N·m (63 lb ft) plus 30 degrees.
-------------------------------------------------------------------------
Intake Manifold Replacement
-------------------------------------------------------------------------
Manifold Nuts and Bolts: 10 N·m (89 lb in).

Aug 30, 2014 | 2004 Pontiac Grand Am

1 Answer

How to set timing for 2008 expedition


I'm 99% sure that you can't set the timing, as it is controlled electronically. Even if you could somehow change the timing the PCM (computer/power control module) would reset it. Most engine have "variable speed timing" - all electronically controlled and it varies depending on the speed, acceleration, and load. As for the timing chain tension, the timing chain(s) and tensioner(s) are now typically controlled by hydraulic pressure (engine oil pressure) by a devise called a "hydraulic timing chain tensioner", also no way to adjust the tension. If there really is a need to change/adjust timing chain tension (you hear a rattle, knock, maybe a scrapping sound) it is done by replacing the fore mentioned tensioner and/or timing chain guides. Most techs, rightfully so, will replace all timing chains, tensioners and guides as one complete procedure. Changing all parts at once is normally appropriate because of labor time and cost is the same or pretty close to the same as changing just one of the parts, whether its a tensioner or the guides that is the immediate problem. It pretty risky to go to all the work and not change all the parts including the chains (some engines the chains can be reused, but only by a very experienced tech that knows a particular engine very well, but that an exception rather than the rule.) If there is a problem I'd recommended having a very experienced tech/shop do the work. Get a couple of estimates at least and believe it or not a Ford dealership with a reasonable hourly rate might be your best bet and even the cheapest or close to it. The Ford dealer will use Ford parts and the techs know their own vehicles. I have work for all major automotive manufacturers and dozens of Ford dealerships in Ohio, Michigan, a few in PA, WV, as a independent inspector. Ford dealerships are typical very fair to have work on your Ford vehicles. Small town "country" dealerships have a lower hourly rate, sometimes much lower, even lower than the "after-market" shops. (Get to know a shop and stick with them is how most people get and feel most comfortable that you're getting a good deal.)
Sorry I'm not going to proof read this I hope this helps. Nick

P.s. If you have a rattle from the timing components, get it repaired right away! If the chain "comes apart" it will most likely do very serious engine damage. (bend valves, damage pistons, even "throw a rod" (piston rod) and put a hole in the engine block. Other than not having oil/good oil in your engine this type of failure is the next biggest cause of complete engine failure (thousands of dollars)

Jul 07, 2014 | 2008 Ford F-150

1 Answer

Pajero 4m40 noisy when running


if its noisy when startin-it confirms a timing chain--there are other components in the area wearing out too-waterpump--guides--etc--bring it to an honest mech n lettum test drive and inspect engine-cud be less $ to buy new ride

Aug 07, 2012 | Mitsubishi Cars & Trucks

2 Answers

Need timing gear marks for 2004 Kia Sadona 3.5L engine



Removal & Installation

3.5L Engine

  1. Before servicing the vehicle, refer to the precautions at the beginning of this section.
  2. Record the radio anti theft code data.
  3. Remove or disconnect the following:

    Negative battery cable Engine cover Accessory drive belts Idler pulley Crankshaft pulley Power steering pump pulley Belt tensioner pulley Upper and lower timing belt covers
  4. Support the engine with a floor jack and remove the engine mount.
  5. Rotate the engine to align the camshaft sprocket timing marks with the cylinder head cover timing marks.

    0996b43f8022cb71.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Timing belt routing and timing marks-3.5L Engine

  6. Remove or disconnect the following:

    Auto tensioner Timing belt

    0996b43f8022cb72.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Timing belt and related components-3.5L Engine


To install:
  1. Ensure that the engine is set to Top Dead Center (TDC).
  2. Prepare the auto tensioner for installation by compressing it in a vise and installing a retaining pin.
  3. Install the timing belt in the following order:
    1. Crankshaft sprocket
    2. Idler pulley
    3. Left bank exhaust camshaft sprocket
    4. Left bank intake camshaft sprocket
    5. Water pump pulley
    6. Right bank intake camshaft sprocket
    7. Right bank exhaust camshaft sprocket
    8. Tensioner pulley

  4. Install the auto tensioner. Do not remove the retaining pin at this time.
  5. Check that the crankshaft and camshaft timing marks are aligned correctly.
  6. Rotate the crankshaft 1 / 4 turn Counterclockwise .
  7. Rotate the crankshaft 1 / 4 turn Clockwise to return the engine to TDC.
  8. Loosen the tensioner pulley center bolt.
  9. Apply 44 inch lbs. (5 Nm) torque to the tensioner pulley as shown and tighten the center bolt to 32-41 ft. lbs. (43-55 Nm).

    0996b43f8022cb73.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Adjusting the tensioner pulley-3.5L Engine

  10. Remove the auto tensioner retaining pin.
  11. Rotate the crankshaft 2 revolutions Clockwise , then wait 5 minutes for the auto tensioner to adjust.
  12. Measure the auto tensioner rod as shown. If the measurement is not 3.8-4.5 mm, then repeat the belt tensioning procedure.

    0996b43f8022cb74.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Measuring the auto tensioner rod-3.5L Engine

  13. When the auto tensioner measurement is correct, install or connect the following:

    Engine mount Upper and lower timing belt covers Belt tensioner pulley Power steering pump pulley Crankshaft pulley Idler pulley Accessory drive belts Engine cover Negative battery cable
  14. Reprogram the radio anti theft codes.

    Kia_Sedona_2002-2006
    Timing Chain, Sprockets, Front Cover & Seal

    Print


    Removal & Installation

    3.8L Engine

    1. Before servicing the vehicle, refer to the precautions at the beginning of this section.
    2. Record the radio anti theft code data.
    3. Remove the engine from the vehicle.
    4. Remove the drive belt. Remove the power steering pump. Remove the air conditioning compressor.
    5. Remove the alternator. Remove the drive belt idler. Remove the drive belt tensioner. Remove the water pump pulley. Remove the intake manifold.
    6. Remove the connector bracket from the left cylinder head cover. Disconnect the right ignition coil connector, condenser connector and remove the bracket.
    7. Remove the left cylinder head cover retaining bolts. Remove the cylinder head cover from the engine.
    8. Remove the right cylinder head cover retaining bolts. Remove the cylinder head cover from the engine.
    9. Set the No. 1 cylinder to TDC on the compression stroke. Turn the crankshaft pulley and align its groove with the timing mark T of the lower timing chain cover.
    10. Check that the mark of the camshaft timing sprockets are in straight line positioning on the cylinder head surface. If not rotate the crankshaft 360 degrees. Do not rotate the engine counterclockwise.
    11. Remove the oil pan. Remove the crankshaft damper pulley. Remove the timing chain cover.
      NOTE Be careful not to damage the contact surfaces of the cylinder block, cylinder head and timing chain cover. Before removing the timing chain, mark the right and left timing chains with an identification mark based on the location of the sprocket because the identification mark on the chain for TDC can be erased.
    12. After compressing the timing chain tensioner, install a set pin. Remove the right cam to cam guide. Remove the right timing chain auto tensioner and timing chain tensioner arm.
    13. Remove the oil pump chain cover. Remove the oil pump chain tensioner assembly. Remove the oil pump chain guide. Remove the right timing chain.
    14. Remove the right timing chain guide. Remove the oil pump chain sprocket and oil pump chain. Remove the crankshaft sprocket, oil pump and camshaft drive gear.
    15. Remove the left cam to cam guide. Remove the left timing chain auto tensioner and timing chain tensioner arm. Remove the left timing chain.
    16. Remove the left timing chain guide. Remove the crankshaft sprocket and left camshaft drive. Remove the tensioner adapter assembly.

      0996b43f8020193b.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Timing chain and related components-3.8L Engine


    To install:
    1. Check the camshaft and crankshaft sprockets for wear and damage, replace as required.
    2. Inspect the tensioner arm and chain guide for wear and damage, replace as required.
    3. Check that the tensioner pin moves smoothly when the ratchet pawl is released with a thin rod.
    4. The key of the crankshaft should be aligned with the timing mark of the timing chain cover. This indicates that the piston is at TDC on the compression stroke.
    5. Install the tensioner adapter assembly. Install the crankshaft sprocket and left camshaft drive.
    6. Install the left timing chain guide and torque the retaining bolts 14-18 ft. lbs.
    7. Install the left timing chain. Be sure to install the chain with no slack between the camshaft and the crankshaft (crankshaft sprocket, timing chain guide, exhaust camshaft sprocket, intake camshaft sprocket). The timing mark of each sprocket should be matched with the timing mark (color ink) of the timing chain at installation of the timing chain.

      0996b43f80201924.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Left timing chain markings and installation: (D) exhaust camshaft sprocket (C) intake camshaft sprocket-3.8L Engine

    8. Install the left timing chain tensioner arm and torque the retaining bolts 14-16 ft. lbs.
    9. Install the left timing chain tensioner and torque the retaining bolts 7-9 ft. lbs.
    10. Install the left cam to cam guide and torque the retaining bolts 7-9 ft. lbs.
    11. Install the crankshaft sprocket, oil pump and right camshaft drive.
    12. Install the oil pump chain and oil pump sprocket. Torque the retaining bolt to 14-16 ft. lbs.
    13. Install the right timing chain guide. Torque the retaining bolts to 14-18 ft. lbs.
    14. Install the right timing chain. Be sure to install the chain with no slack between the camshaft and the crankshaft (crankshaft sprocket, intake camshaft sprocket, exhaust camshaft sprocket). The timing mark of each sprocket should be matched with the timing mark (color ink) of the timing chain at installation of the timing chain.

      0996b43f80201925.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Right timing chain markings and installation: (C) exhaust camshaft sprocket (B) intake camshaft sprocket-3.8L Engine

    15. Install the right timing chain tensioner arm. Torque the retaining bolts to 14-17 ft. lbs.
    16. Install the right timing chain auto tensioner. Torque the retaining bolts to 7-9 ft. lbs.
    17. Install the right cam to cam guide and torque the retaining bolts to 7-9 ft. lbs.
    18. Install the oil pump chain guide. Torque the retaining bolts to 7-9 ft. lbs.
    19. Install the oil pump tensioner assembly. Torque the retaining bolts to 7-9 ft. lbs.
    20. Pull out the pins on both the left and right hydraulic tensioners. Install the oil pump chain cover.
    21. Rotate the crankshaft two revolutions in the clockwise direction. Confirm the timing mark. Be sure to rotate the crankshaft in the clockwise direction.
    22. Apply sealant on the chain cover and on the cylinder head, cylinder block, and lower oil pan. Be sure these parts are free of engine oil and dirt.
      NOTE Before assembling the timing chain cover, the liquid sealant TB1217H should be applied on the gap between the cylinder head and block. The part must be assembled with five minutes after the sealant is applied.


      0996b43f80201926.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Sealant application (1 inch bead width)-3.8L Engine

    23. Apply sealant on the chain cover.
      NOTE The liquid sealant TB1217H should be applied on the gap between the cylinder head and block. The part must be assembled with five minutes after the sealant is applied.


      0996b43f80201927.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Timing cover sealant application-3.8L Engine

    24. Install a new gasket to the timing case cover.
      NOTE It is important that the dowel pins on the cylinder block and holes on the timing chain cover should be used as a reference in order to assemble the timing chain cover in the correct position.


      0996b43f80201928.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Timing cover gasket installation (A) gaskets-3.8L Engine

    25. Install the timing chain cover. Torque the retaining bolts in the proper sequence and to specification. The engine should not be started for at least thirty minutes after timing chain cover assembly.

      0996b43f80201929.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Timing cover bolt torque sequence and specification-3.8L Engine

    26. Install the timing case cover oil seal.
    27. Continue the installation in the reverse order of the removal procedure.

May 19, 2012 | 2004 Kia Sedona

1 Answer

Actually the car was running fine before I change tensioner. I change the tensioner and guide because the tensioner and timing guild make niose when first 10 minute started. But after change tensioner...


Ohhhhhh, sometimes folks get in a hurry changing belts and disconnect the crank sensor. Its sow by the crankshaft pully. It's a plug that came apart.

May 25, 2009 | Nissan Altima Cars & Trucks

2 Answers

Timing chain noise on nissan altima 2005 change oil for syntetic 5 w 30 and it got worse before did it only when cold now is doing it at all the times


The timing chaing noise is very common on almost all v6 nissan engines. There is a significant difference for the maxima's though.

Timing chain noise is very common and it is the result of the secondary timing chain tensioners. They often stick and put too much tension on the chain and the plastic guides for the tensioner wear down to metal and that is the noise you hear.

At Nissan, I have performed this replacement many times and I suggest you take it to the dealership to have it fixed.

May 02, 2009 | 2005 Nissan Altima

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