Question about 1994 Suzuki Samurai

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I have a 1994 Suzuki Samurai jeep, the problem with the jeep is that when starting the jeep for it warm up for about 1 minute or so, the jeep will just die. After it dies, I tried to start it up again and it won't. I have changed the electric fuel pump and the fuel filter. It is still the same..

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  • kmraguon Jul 07, 2010

    thank you! I will try that.



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Find the EGR valve on the intake plenum/manifold. There will be a vacuum hose connected to the EGR. Start the engine cold and as it warms up and when it is about to die, pull off the vacuum hose. If it dies before you can pull the hose off, pull it off and try to start the engine. If the engine idles at the normal rpm you will need to replace the EGR valve. The best way to give you a description of the EGR would be to search on the internet for the image and location so you can identify it. If the sam \e problem exists after you remove the vacuum hose, please let me know and I will assist you further. Once the engine dies and then will not restart, do you have to wait for the engine to cool down before it will start again?

Posted on Jul 05, 2010

  • 1 more comment 
  • Greg W.
    Greg W. Jul 05, 2010

    Did you try pulling the vacuum hose off the EGR as I suggested?

  • kmraguon Jul 06, 2010

    When I pulled off the vaccuum hose from the EGR valve, I restart up the jeep and it idle for a few seconds then it died out. Please help!

  • Greg W.
    Greg W. Jul 07, 2010

    My next suggestion is to remove the exhaust pipe just before the catalytic convertor and see if it runs. You may have a clogged cat. Are there 3 bolts holding the cat on that you can remove?



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