Question about 1995 Saab 900

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Removal and replacement of tensioner pulley for surpantine belt

Where can I get instructions on removeing and replacing the tensioner pulley. I have broken the socket that the bar fits into to release the tension. So I need to replace the tensioner. Please help. Can I do it or is it a specialist job?

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I have enclosed a picture for your tensioner assembly. It does not required a skill to fix. follow the guidance.removal and replacement of tensioner pulley for su - d8d58b5.jpg

Posted on Jun 06, 2010

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Removing tensioner assembly


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Dec 16, 2015 | 2008 Nissan Versa

2 Answers

Kia sedona instructions to replace serpintene belt


Hi, Here is the procedure for a 2002 KIA Sedona 2.9, Engine code KJ. I I can not guarantee the followingprocedure is exactly the same as your car.

Warnings and recommendations Unless otherwise advised by the manufacturer, the following procedures are recommended: Always fit a new timing belt after removal Check the tensioner and idler pulleys; renew if necessary Never turn the engine in the direction opposite to that of normal operation Check the belt(s) for cracks, fraying, wear and oil contamination Note: The engine must be cold before timing belt adjustment Note: Avoid bending, torsion or traction General Before disconnecting the battery cable, check the audio system security code kj_t_dba_uk_6.jpg
Always check the timing marks before timing belt removal Removal Disconnect the battery Remove the radiator upper hose Remove the fuel filter unit Note: Do not disconnect the hoses carniv_j3tci_t_dba_uk_3.gif
Remove the engine mount kj_t_dba_uk_4.gif
Remove the bracket Remove the right front wheel Remove the air-conditioning drive belt Remove the ancillary drive belt Remove the ancillary drive belt tensioner Remove the coolant pump pulley Remove the crankshaft pulley Remove the timing cover(s) kj_t_dba_uk_6.jpg
Align the timing marks Loosen the tensioner kj_t_dba_uk_7.gif
Remove the tensioner Remove the timing belt Check the gearwheels, tensioner and idler pulley(s) for damage and wear Renew if necessary Installation kj_t_dba_uk_6.jpg
Check the timing marks Fit the timing belt kj_t_dba_uk_7.gif
Fit the tensioner kj_t_dba_uk_3.gif
Adjust the tensioner kj_t_dba_uk_1.gif
Align the marks on the tensioner Tighten the tensioner (23.5 Nm) Rotate the engine 2 rotations by hand kj_t_dba_uk_6.jpg
Align the timing marks kj_t_dba_uk_8.gif
Check the tensioner Repeat the procedure if required Refit the timing covers Refit the crankshaft pulley (373 - 392 Nm) Refit the coolant pump pulley (17.6 - 28.4 Nm) Fit the ancillary drive belt tensioner Fit the ancillary drive belt Refit the air-conditioning drive belt Refit the front right wheel (88 - 108) kj_t_dba_uk_4.gif
Fit the bracket (36.2 - 53.9 Nm) Refit the engine mount carniv_j3tci_t_dba_uk_3.gif
Refit the fuel filter unit Refit the radiator hose(s) Refill the cooling system Check for leaks Reconnect the battery earth cable Torque settings Tensioner: (23.5 Nm) Timing covers (6.9 - 9.8 Nm) Coolant pump pulley: (17.6 - 28.4 Nm) Special tools Special tools are not required

Jan 06, 2013 | 2004 Kia Sedona

1 Answer

Serpentine belt tensioner broken


These are one of the worst ones to replace. Below is a picture and instructions on how to remove the whole assembly/belt tensioner. If it does happen to only be the pulley that needs to be replaced, where the red arrow is is simply a bolt that needs to be removed and the pulley should come right off. Hope this helps.

6_6_2012_12_13_55_am.jpg6_6_2012_12_14_11_am.jpg6_6_2012_12_14_27_am.jpg6_6_2012_12_14_40_am.jpg

Jun 05, 2012 | 1999 Pontiac Bonneville

2 Answers

I need to replace the belt tensioner on a 2000 Chysler Caravan with a 3.0L engine, with a/c. I would appreciation a diagram for properly installing the serpentine belt, and some instructions on how to...


Hi, I have pasted the procedure for belt replacement below. To replace the tensioner as well, first take the belt off. Then remove the pulley from the tensioner. This will expose the single bolt that holds the tensioner on. Replace the tensioner and then the pulley (if replacing all). Then reinstall the belt.

Alternator/Power Steering Pump Belt
The alternator/power steering pump belt is provided with a dynamic tensioner to maintain proper belt tension.
  1. Disconnect the negative battery cable.
  2. Raise the front of the vehicle and safely support it with jackstands.
  3. Remove the right front splash shield.
  4. Release tension by rotating the tensioner clockwise (use a box-end wrench on the tensioner bolt shown in the picture.
  5. Remove the belt and install a replacement.
  6. Proper belt tension is maintain by the dynamic tension.
  7. Install the right front splash shield. Lower the front of the vehicle.
  8. Connect the negative battery cable.


  1. jturcotte_2078.gif


    Fig. Alternator/power steering pump belt tensioner bolt location


jturcotte_2079.gif

Aug 13, 2011 | 1996 Dodge Caravan

1 Answer

Can you tell me where I can print instructions for free to help me change my timing belt in a 93 ford festiva


Here are the instructions for removing the timing cover, and for replacing the timing belt. If this is helpful, please click my accept button! Thanks!
Remove accessory drive belts.
  1. Remove water pump pulley to pump hub attaching bolts, then the pulley.
  2. Remove right inner fender panel to gain access to crankshaft pulley.
  3. Remove outer crankshaft pulley attaching bolts, then the outer stiffener/spacer and outer pulley
  4. Remove inner stiffener/spacer, attaching screws, inner pulley and baffle plate.
  5. Remove attaching bolts, then the upper and lower timing covers.
  6. Reverse procedure to install. When installing crankshaft pulley, ensure curved lip on baffle plate and deep recess of inner pulley face outward

8fb9fc4.gif
  1. Remove timing belt covers as outlined previously.
  2. Remove timing belt tensioner pulley attaching bolt, then the tensioner pulley, spring and spring cover
  3. If reusing old belt, mark direction of rotation on belt to aid installation.
  4. Remove timing belt from crankshaft and camshaft sprockets.
  5. Check crankshaft and camshaft sprockets, tensioner pulley and timing belt for wear or damage. Replace components as necessary.
  6. Align camshaft and crankshaft sprocket timing marks with marks on cylinder head and oil pump housing
  7. Install timing belt. If reusing old belt, ensure belt is installed so that direction of rotation mark made during removal is positioned correctly.
  8. Install spring and spring cover onto tensioner pulley, then install pulley and attaching bolt. Do not tighten bolt at this time.
  9. Install tensioner spring onto anchor, then tighten pulley attaching bolt to torque listed at the end of this section.
  10. Reinstall timing belt covers.

spacer.gif 2006-05-25_081817_fest2.thumb.gif
This photo shows timing marks.


59f76eb.gif

Jul 14, 2010 | 1993 Ford Festiva

1 Answer

How to replace the a/c belt on a 2001 chrysler 300M


you need to remove upper radiator core support set on engine loosen 15mm bolt on front of alternator tensioner and 13mm bolt behind the tensioner pulley remove this belt then go under passenger front and you will see the tensioner bolt for the ac belt turn until tension is released remove belt replace belt and reverse instructions to put back together

May 24, 2010 | 2001 Chrysler 300M

1 Answer

My belt tensioner pulley broke at the bolt that bolts to the bracket. I bought a new one and I was wondering if there was an easier way to replace the tensioner pulley other than removing both the upper...


You should only remove the drive belt shield if you raise the car. Below are step-by-step instructions per the repair manual. Drive Belt Tensioner
Removal & Installation To Remove:
  1. Disconnect the negative battery cable.
  2. Raise and safely support the vehicle.
  3. Remove the drive belt shield at the right wheel well.
  4. Remove the drive belt.
  5. Remove the drive belt tensioner mounting bolt.
  6. Remove the drive belt tensioner.
To Install:
  1. Install the belt tensioner. Torque the mounting bolt to 21 ft. lbs. (28 Nm).
  2. Install the drive belt.
  3. Install the drive belt shield.
  4. Lower the vehicle.
  5. Connect the negative battery cable.



Oct 30, 2009 | 1999 Plymouth Grand Voyager

1 Answer

Cant find 97 ford taurus serpentine belt diagram


Drive Belt Replacement ani_caut.gif WARNING: IF EQUIPPED, DO NOT ALLOW DRIVE BELT TENSIONER (6B209) TO SNAP BACK AS DAMAGE TO DRIVE BELT TENSIONER OR PERSONAL INJURY COULD RESULT.
NOTE: Minor cracks in the V-grooved portion of the serpentine drive belt (8620) are considered normal and acceptable. If the drive belt has chunks missing from the ribs, the drive belt should be replaced.

NOTE: Conditions requiring drive belt replacement are excessive wear, rib chunk-out, severe glazing, frayed cords or other conditions. Replace any drive belt exhibiting any of these conditions.

NOTE: When installing drive belt on pulley, make sure that all V-grooves make proper contact with pulleys.



q1834c.gif

Drive Belt, Serpentine—Except SHO
Removal
  1. ani_caut.gif WARNING: USE CAUTION WHEN REMOVING OR INSTALLING DRIVE BELT TO MAKE SURE THAT TOOL DOES NOT SLIP FROM DRIVE BELT TENSIONER OR PERSONAL INJURY AND/OR DAMAGE TO DRIVE BELT TENSIONER AND DRIVE BELT MAY OCCUR.
    Using a 15 mm socket or wrench on bolt attaching drive belt tensioner pulley, rotate drive belt tensioner clockwise on 3.0L (2V) and 3.0L (2V) FF, rotate the drive belt tensioner counter clockwise on 3.0L (4V) to remove drive belt from pulleys. Make sure spring keeper engages into slot.


    Drive Belt Tensioner—3.0L (4V)


    q3759a.gif

Installation
  1. Install drive belt over all pulleys (except drive belt tensioner).
  1. Rotate drive belt tensioner as described under the removal procedure and install drive belt over drive belt tensioner pulley. Make sure that all V-grooves make proper contact with pulleys. Make sure spring keeper releases or improper belt tension will occur.


    Pulley, Routing—Accessory Drive Belt 3.0L (2V)/3.0L (2V) FF Engine


    q3244d.gif


    Item Part Number Description 1 10300 Generator 2 6C348 Idler Pulley 3 3A674 Power Steering Pump 4 19703 A/C Compressor 5 6312 Crankshaft Pulley 6 6B209 Drive Belt Tensioner 7 8501 Water Pump 8 8620 Drive Belt

    Pulley, Routing—Accessory Drive Belt 3.0L (4V)


    q3735a.gif


    Item Part Number Description 1 3A674 Power Steering Pump 2 8501 Water Pump 3 19703 A/C Compressor 4 8620 Drive Belt 5 6312 Crankshaft Pulley 6 6B209 Drive Belt Tensioner 7 10300 Generator
3.4L SHO Engine
Removal
  1. Remove the right front wheel and tire assembly. For additional information, refer to Section 04-04.
  1. Remove the inner fender splash shield.
  1. Remove the alternator shield.
  1. ani_caut.gif WARNING: USE CAUTION WHEN REMOVING OR INSTALLING DRIVE BELT TO MAKE SURE WRENCH DOES NOT SLIP FROMDRIVE BELT TENSIONER OR POSSIBLE PERSONAL INJURY AND/OR DAMAGE TO DRIVE BELT TENSIONER AND DRIVE BELT MAY OCCUR.
    Using a 3/8 inch ratchet on the lifting lug, rotate drive belt tensioner counterclockwise (upward) and engage spring keeper. Remove drive belt from drive belt tensioner.
  1. Lower vehicle.
  1. Remove drive belt.
Installation
  1. Install drive belt over all pulleys (except drive belt tensioner ).
  1. Raise vehicle on hoist.
  1. Rotate drive belt tensioner , as described under Removal procedure and install drive belt over drive belt tensioner pulley. Make sure all V-grooves make proper contact with pulleys. Make sure the spring keeper is released or improper belt tension will occur.
  1. Install the alternator shield.
  1. Install the inner fender splash shield.
  1. Install the wheel and tire assembly. For additional information, refer to Section 04-04.


    Pulley Routing—Accessory Drive Belt, 3.4L SHO


    q3736a.gif


    Item Part Number Description 1 3A733 Power Steering Pump Pulley 2 6B217 (RH) Idler Pulley 3 19703 A/C Compressor 4 8620 Drive Belt 5 6312 Crankshaft Pulley 6 6B209 Drive Belt Tensioner 7 10346 Generator 8 6B217 (LH) Idler Pulley 9 6B217 (Center) Idler Pulley
Drive Belt, Water Pump
Removal
  1. NOTE: If removal of the water pump drive pulley is required, refer to Section 03-03.

    Rotate drive belt tensioner clockwise by hand and remove drive belt from drive belt tensioner .
  1. Remove drive belt from water pump drive pulley and water pump pulley.
Installation
  1. Position drive belt onto water pump drive pulley and water pump pulley.
  1. Rotate drive belt tensioner clockwise by hand and install drive belt over top of drive belt tensioner pulley. Make sure all V-grooves make proper contact with pulleys.


    Pulley Routing—Water Pump Drive Belt


    q3737a.gif


    Item Part Number Description 1 6B209 Drive Belt Tensioner 2 6A312 Crankshaft Pulley 3 8501 Water Pump 4 8620 Drive Belt

Jun 01, 2009 | 1997 Ford Taurus

1 Answer

Replacing the tension belts on the reFord windstar 1998.


FOR COMPLETE Diagram Of this Procedure and Belt Routing Email Me@rejakwilsoon@aol.com and I will Send DETAILED PICTURE and Instructions


NOTE:
  • Minor cracks in the V-grooved portion of the serpentine drive belt are considered normal and acceptable. If the drive belt has chunks missing from the ribs, the drive belt should be replaced.
  • When installing drive belts on pulley, make sure that all V-grooves make proper contact with accessory pulleys.
Conditions requiring drive belt replacement are excessive wear, rib chunkout, severe glazing, frayed cords, etc. Replace any drive belt that exhibits any of these conditions.

REMOVAL
  1. Using a 15 mm socket or wrench attached on drive belt tensioner pulley bolt. Rotate drive belt tensioner clockwise to remove drive belt from pulleys. WARNING: USE CAUTION WHEN REMOVING OR INSTALLING DRIVE BELT TO MAKE SURE THAT TOOL DOES NOT SLIP.
INSTALLATION
  1. Install drive belt over all accessory pulleys (except drive belt tensioner).Rotate drive belt tensioner as described under Removal to install drive belt over drive belt tensioner pulley. Make sure that all V-grooves make proper contact with pulleys

Feb 10, 2009 | 1998 Ford Windstar

2 Answers

I need instructions on replacing the timing belt


1. Remove the Alternator Belt.
2. Remove the Water Pump Pulley
3. Remove the Air Conditioner Belt and Power Steering Belt.
4. Remove the Crankshaft Pulley.
5. Remove the timing belt cover
6. Remove the timing belt tensioner pulley.
7. Remove the Timing Belt.
8. (If Replacing) Remove Idler Pulley.
Installation is reverse of removal. Keep a close eye on the timing marks on the cam sprockets to make sure you don't knock anything out of whack.

I would strongly recommend replacing the water pump while you are replacing the timing belt. (The water pump usually comes in the timing belt kit.) Otherwise you are going to have to do this all over again when your water pump goes out. Good Luck.

Nov 10, 2008 | 2004 Hyundai Tiburon

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