Question about Isuzu Pickup
HOW HOT IS TOO HOT?
Most engines today are designed to operate within a "normal" temperature range of about 195 to 220 degrees F. A relatively constant operating temperature is absolutely essential for proper emissions control, good fuel economy and performance.
A 50/50 mixture of water and ethylene glycol antifreeze in the cooling system will boil at 225 degrees if the cap is open. But as long as the system is sealed and holds pressure, a radiator cap rated at 15 psi will increase the boiling temperature of a 50/50 coolant blend up to 265 degrees F. If the concentration of antifreeze to water is upped to 70/30 (the maximum recommended), the boiling temperature under 15 psi of pressure goes up to 276 degrees.
So does this mean a cooling system with a maximum concentration of antifreeze in the coolant (70%) can run as hot as 276 without boiling over? Theoretically yes -- but realistically no. The clearances in most of today's engines are much, much closer than those in engines built in the 1970s and early 1980s. Piston-to-cylinder clearances are much tighter to reduce blowby for lower emissions. Valve stem-to-guide clearances also are closer to reduce oil consumption and emissions, too. Plus, many engines today have aluminum heads with overhead cams. Such engines don't handle higher than normal temperatures well, and are very vulnerable to heat damage if the engine gets too hot.
Anytime temperatures climb beyond the normal range, the engine is running in the danger zone.
CONSEQUENCES OF OVERHEATING
If the engine overheats, the first thing that will happen is a gasoline engine will start to detonate. The engine will ping and start to lose power under load as the combination of heat and pressure exceed the octane rating of the fuel. If the detonation problem persists, the hammer-like blows may damage the rings, pistons or rod bearings.
Overheating can also cause preignition. Hot spots develop inside the combustion chamber that become a source of ignition for the fuel. The erratic combustion can cause detonation as well as engine run-on in older vehicles with carburetors. Hot spots can also be very damaging and burn holes right through the top of pistons.
Another consequence of overheating may be a blown head gasket. Heat makes aluminum swell almost three times faster than cast iron. The resulting stress can distort the head and make it swell in areas that are hottest like those between exhaust valves in adjoining cylinders, and areas that have restricted coolant flow like the narrow area that separates the cylinders. The typical aluminum head swells most in the middle, which can crush the head gasket if the head gets hot enough. This will cause a loss of torque in the gasket allowing coolant and combustion leaks to occur when the head cools.
Overheating is also a common cause of OHC cam seizure and breakage.
Wait, there's more. If the coolant gets hot enough to boil, it may cause old hoses or an age-weakened radiator to burst under the increased pressure. Pistons may swell up and scuff or seize in their bores, causing serious engine damage. Exhaust valve stems may stick or scuff in their guides. This, in turn, may cause valves to hang open which can damage pistons, valves and other valvetrain components. And if coolant gets into the crankcase, you can kiss the bearings and bottom end of the engine goodbye.
A HOT warning lamp should never be ignored. Though a few high tech cars like Cadillacs with the Northstar engine can disable cylinders to "air-cool" the engine and keep it running at reduced power in the event of coolant loss, most engines will suffer serious damage if they overheat. So advise your customers to stop driving at the first sign of overheating. Turn the engine off, let it cool down and try to find and fix the cause before risking further travel.
CAUSES OF OVERHEATING
Overheating can be caused by anything that decreases the cooling system's ability to absorb, transport and dissipate heat: A low coolant level, a coolant leak (through internal or external leaks), poor heat conductivity inside the engine because of accumulated deposits in the water jackets, a defective thermostat that doesn't open, poor airflow through the radiator, a slipping fan clutch, an inoperative electric cooling fan, a collapsed lower radiator hose, an eroded or loose water pump impeller, or even a defective radiator cap.
One of nature's basic laws says that heat always flows from an area of higher temperature to an area of lesser temperature, never the other way around. The only way to cool hot metal, therefore, is to keep it in constant contact with a cooler liquid. And the only way to do that is to keep the coolant in constant circulation. As soon as the circulation stops, either because of a problem with the water pump, thermostat or loss of coolant, temperatures begin to rise and the engine starts to overheat.
The coolant also has to get rid of the heat it soaks up while passing through the block and head(s). So the radiator must be capable of doing its job, which requires the help of an efficient cooling fan at slow speeds.
The thermostat must be doing its job to keep the engine's average temperature within the normal range so the engine does not overheat. If the thermostat fails to open, it will effectively block the flow of coolant and the engine will overheat.
Your engine may not be overheating at all. Your temperature gauge or warning lamp may be coming on because of a faulty coolant sensor. Sometimes this can be caused by a low coolant level or air trapped under the sensor.
WHAT TO CHECK
* Bad Thermostat -- Severe engine overheating can often damage a good thermostat. If the engine has overheated because of another problem, therefore, the thermostat should be tested or replaced before the engine is returned to service.
One way to check the thermostat is to start the engine and feel the upper radiator hose (or use an infrared noncontact thermometer to read its temperature). The hose should not feel uncomfortably hot until the engine has warmed-up and the thermostat opens. If the hose does not get hot, it means the thermostat is not opening.
Another way to test the thermostat is to remove it and dip it into a pan of boiling water (it should open). The exact opening temperature can be checked by using a thermometer.
If the thermostat needs to be replaced, install one with the same temperature rating as the original. Most cars and light trucks since 1971 require thermostats with 192 or 195 degree ratings. Using a cooler thermostat (160 or 180) in an attempt to "cure" a tendency to overheat can increase fuel and oil consumption, ring wear and emissions. On newer vehicles with computerized engine controls, the wrong thermostat can prevent the computer system from going into closed loop resulting in major performance and emission problems if the engine fails to reach its normal operating temperature.
TIP: When refilling the cooling system, air can become trapped under the thermostat. This will form a steam pocket that prevents the thermostat from opening and may cause the engine to overheat. Some cooling systems have one or more bleeder valves that can be opened to vent air from the system while refilling the system. If your cooling system does not have a bleeder valve, you can drill a small hole in the thermostat as shown. This will allow air to escape past the thermostat so it is not trapped inside the engine block. Some thermostats come with a similar feature called a "jiggle valve." There is a small hole in the thermostat with a pin that allows air to
* Cooling system leaks -- Loss of coolant because of a coolant leak is probably the most common cause of engine overheating. Possible leak points include hoses, the radiator, heater core, water pump, thermostat housing, head gasket, freeze plugs, automatic transmission oil cooler, cylinder head(s) and block.
Make a careful visual inspection of the entire cooling system, and then PRESSURE TEST the cooling system and radiator cap. A pressure test will reveal internal leaks such as seepage past the head gasket as well as cracks in the head or block. A good system should hold 12 to 15 psi for 15 minutes or more with no loss in pressure. If it leaks pressure, there is an internal coolant leak (most likely a bad head gasket but possibly also a cracked cylinder or engine block).
It is important to pressure test the radiator cap, too, because a weak cap (or one with too low a pressure rating for the application) will lower the coolant's boiling point and can allow coolant to escape from the radiator.
* Leaky Head Gasket -- Bad news because repairs are expensive. A leaky head gasket can allow coolant to seep into the engine's cylinders or crankcase. Symptoms include a loss of coolant with no visible external leaks, and white steam in the exhaust, especially after restarting the engine when it has sit for awhile. A leaky head gasket can be diagnosed by pressure testing the cooling system, or by using a "block checker" that pulls air from the cooling system into a cylinder that contains a special blue colored leak detection liquid. If there are any combustion gases in the coolant, the color of the liquid inside the detector will change from blue to green. A leaky head gasket can often be temporarily sealed by adding a sealer product to the cooling system. But for bad leaks or ones that cannot be stopped with sealer, the head gasket has to be replaced.
Posted on Jun 04, 2010
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Posted on Jan 02, 2017
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Overheating can seriously damage a car's engine if left unchecked. Although overheating simply means that a car's engine temperature exceeds normal operating temperatures, the causes of overheating are varied. What follows is a brief list of some of the most common causes of engine overheating.
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