Question about 1999 Ford Windstar

1 Answer

I have a 99 Windstar 3.8L Keep getting DTC PO401 have replaced DPFE EGR Valve and EGR tube still keep getting Code PO401

Posted by on

  • Anonymous Mar 19, 2014

    Diagnostic check showed the E.G.R. valve was faulty how do i replace this valve and other faulty parts. OEM # to cross is PO401 for valve.

×

Ad

1 Answer

  • Level 2:

    An expert who has achieved level 2 by getting 100 points

    MVP:

    An expert that gotĀ 5 achievements.

    Vice President:

    An expert whose answer gotĀ voted for 100 times.

    Sniper:

    An expert who has posted more than 50 answers, of which 90% or more were rated as helpful.

  • Expert
  • 70 Answers

Does the egr vavle open ? You will need to use a scanner to test the dpfe voltage when the egr valve is energized you should read around 3.5 4.00 volts. Also you could remove the vacume line from the egr valve and with the engine running you should see around 100 rpm drop in engine rpm at least this would indicate the egr valve is capable of flowing egr gases through the system to the cylinders.

Posted on May 30, 2010

Ad

1 Suggested Answer

6ya6ya
  • 2 Answers

SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

Hi,
a 6ya expert can help you resolve that issue over the phone in a minute or two.
best thing about this new service is that you are never placed on hold and get to talk to real repairmen in the US.
the service is completely free and covers almost anything you can think of (from cars to computers, handyman, and even drones).
click here to download the app (for users in the US for now) and get all the help you need.
goodluck!

Posted on Jan 02, 2017

Ad

Add Your Answer

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

1 Answer

Code po401


A code P0401 most likely means one or more of the following has happened:
  • The DPFE (differential pressure feedback EGR) sensor is faulty and needs to be replaced
  • There is a blockage in the EGR (tube), most likely carbon buildup
  • The EGR valve is faulty
  • The EGR valve may not be opening due to a lack of vaccuum
Possible SolutionsIn fixing this code, it is quite common for people to just replace the EGR valve only to have the OBD code return. The EGR valve is not always the culprit.
  • Use a vacuum pump and pull the EGR valve open while monitoring engine RPM'sicon1.png & DPFE voltage. There should be a noticable difference in RPM's with the EGR open
  • Clean out the EGR valve and/or tubing to remove deposits
  • Check the voltage at the DPFE, compare to specified values (refer to a repair manual for your specific model)
  • Replace the DPFE sensor (with a good quality / OEM one)
  • Replace the EGR valve

Nov 04, 2012 | 2003 Hyundai Santa Fe

1 Answer

2001 buick lesabre volts goes from 14.5 to 12 and car shuts off mid ride and when in neutral. replaced egr cleaned maf still same problem


DTC P0128 - Coolant Thermostat (Coolant Temperature Below Thermostat Regulating Temperature)This means that the engine's PCM detected that the engine has not reached the required temperature level within a specified amount of time after starting the engine. The intent of the P0128 code is to indicate a faulty thermostat. Experience indicates that the most likely solution is to replace the thermostat.
DTC P0107 - Manifold Absolute Pressure/Barometric Pressure Circuit Low InputThe Manifold Absolute Pressure (MAP) sensor responds to changes in the intake manifold pressure (vacuum). 5 Volts is supplied to the sensor from the PCM (powertrain control module). Inside the MAP sensor is a resistor that moves in relation to manifold pressure. The resistor varies the voltage between about 1 volt to 4.5 volts (depending on engine load) and that voltage signal is returned to the PCM to indicate manifold pressure (vacuum).
This signal is essential for the PCM to determine fuel delivery. A P0107 DTC is set when the PCM sees that the MAP signal voltage is less than .25 volts which is too low. Confirm this measures conditions.

Keep in mind that will need using a scan tool with the Key on and engine running, monitor the MAP sensor voltage. If it is reading less than .5 volts, turn engine off, unplug the MAP sensor and, using a DVOM (Digital Volt/Ohm Meter) check for 5Volts on the 5 Volt reference circuit.


DTC P0401 - Insufficient EGR Flow
This fault code most likely means one or more of the following has happened:
  • The DPFE (differential pressure feedback EGR) sensor is faulty and needs to be replaced
  • There is a blockage in the EGR (tube), most likely carbon buildup
  • The EGR valve is faulty
  • The EGR valve may not be opening due to a lack of vaccuum


Now, about the possible solutions in fixing this code, it is quite common for people to just replace the EGR valve only to have the OBD code return. The EGR valve is not always the culprit.
  • Use a vacuum pump and pull the EGR valve open while monitoring engine RPM's & DPFE voltage. There should be a noticable difference in RPM's with the EGR open
  • Clean out the EGR valve and/or tubing to remove deposits
  • Check the voltage at the DPFE, compare to specified values (refer to a repair manual for your specific model)
  • Replace the DPFE sensor (with a good quality / OEM one)
  • Replace the EGR valve


Hope this helps; also keep in mind that your feedback is important and I`ll appreciate your time and consideration if you leave some testimonial comment about this answer.



Thank you for using FixYa, have a nice day.

Aug 23, 2012 | 1993 Buick LeSabre

1 Answer

2001 windstar have code po401


PO401 is a egr problem, low /no flow detected. Unfortunatly most of the time with the 3.8 engine is the ports in the intake manifold get clogged. So if testing reveles the egr valve is working and the dpfe sensor is reading between around .8 to 1.2 volts at idle your probably looking at taking all the plastic plenum parts off to clean the passages. This can be done without removing the wiper box abobe the plenum but you have to remove the iac and sneek the manifold our from the drivers side forward first.

Jul 11, 2012 | 2001 Ford Windstar

1 Answer

What does p0401 code mean?


Hi there:



DTC P0401 - Insufficient EGR Flow
EGR stands for Exhaust Gas Recirculation. It is part of the vehicle emmissions system, and is used to reduce combustion temperature and pressure to control Oxides of Nitrogen. There are generally three parts to the EGR system: the EGR valve, an actuator solenoid, and a differential pressure sensor EGR (DPFE). These things work together to deliver the correct amount of recirculation based on engine temperature, load, etc. The P0401 code means that OBD detected an insufficient amount of EGR.


You may notice drivability problems such as pinging (a.k.a. pre-ignition knock) when the engine is under load or the vehicle is at higher speeds. There may also be other symptoms.



A code P0401 most likely means one or more of the following has happened:
- The DPFE (differential pressure feedback EGR) sensor is faulty and needs to be replaced
- There is a blockage in the EGR (tube), most likely carbon buildup
- The EGR valve is faulty
- The EGR valve may not be opening due to a lack of vaccuum


In fixing this code, it is quite common for people to just replace the EGR valve only to have the OBD code return. The EGR valve is not always the culprit.



Use a vacuum pump and pull the EGR valve open while monitoring engine RPM's & DPFE voltage. There should be a noticable difference in RPM's with the EGR open
Clean out the EGR valve and/or tubing to remove deposits
Check the voltage at the DPFE, compare to specified values (refer to a repair manual for your specific model)
Replace the DPFE sensor (with a good quality / OEM one)
Replace the EGR valve


Hope this helps; also keep in mind that your feedback is important and I`ll appreciate your time and consideration if you leave some testimonial comment about this answer.

Thank you for using FixYa, have a nice day.

Jun 21, 2012 | 2002 Mitsubishi Mirage

1 Answer

PO401 code car idles fine how do I fix? Yellow stripe hose clamped egr does not work if I put vacuum directly to egr it will work. Hoses look good. I think might be egr solenoid has office inside. 2004...


Use a vacuum pump and pull the EGR valve open while monitoring engine RPM's & DPFE voltage. There should be a noticable difference in RPM's with the EGR open

Clean out the EGR valve and/or tubing to remove deposits

Check the voltage at the DPFE, compare to specified values (refer to a repair manual for your specific model)

Replace the DPFE sensor (with a good quality / OEM one)

Replace the EGR valve

Aug 18, 2011 | 2001 Hyundai Santa Fe

1 Answer

2002 Mercury cugar P0401 and P1401


DTC P0401 - Insufficient EGR Flow

EGR stands for Exhaust Gas Recirculation. It is part of the vehicle emmissions system, and is used to reduce combustion temperature and pressure to control Oxides of Nitrogen. There are generally three parts to the EGR system: the EGR valve, an actuator solenoid, and a differential pressure sensor EGR (DPFE). These things work together to deliver the correct amount of recirculation based on engine temperature, load, etc. The P0401 code means that OBD detected an insufficient amount of EGR.

Causes: A code P0401 most likely means one or more of the following has happened:
* The DPFE (differential pressure feedback EGR) sensor is faulty and needs to be replaced
* There is a blockage in the EGR (tube), most likely carbon buildup
* The EGR valve is faulty
* The EGR valve may not be opening due to a lack of vaccuum

Possible Solutions: In fixing this code, it is quite common for people to just replace the EGR valve only to have the OBD code return. The EGR valve is not always the culprit.
* Use a vacuum pump and pull the EGR valve open while monitoring engine RPM's & DPFE voltage. There should be a noticable difference in RPM's with the EGR open
* Clean out the EGR valve and/or tubing to remove deposits
* Check the voltage at the DPFE, compare to specified values (refer to a repair manual for your specific model)
* Replace the DPFE sensor (with a good quality / OEM one)
* Replace the EGR valve


DTC P1401 - Differential Pressure Feedback Electronic Sensor circuit High Voltage

I think that you need a new DPFE; first check it, you could also have something restricted. There are ports in the throttle body that can cause this as well. Check THIS LINK.

Hope helps.

Nov 04, 2010 | Mercury Cougar Cars & Trucks

1 Answer

Dpfe not working po401


Technical Description

Insufficient EGR Flow
What does that mean?

EGR stands for Exhaust Gas Recirculation. It is part of the vehicle emmissions system, and is used to reduce combustion temperature and pressure to control Oxides of Nitrogen. There are generally three parts to the EGR system: the EGR valve, an actuator solenoid, and a differential pressure sensor EGR (DPFE). These things work together to deliver the correct amount of recirculation based on engine temperature, load, etc. The P0401 code means that OBD detected an insufficient amount of EGR.
Symptoms

You may notice drivability problems such as pinging (a.k.a. pre-ignition knock) when the engine is under load or the vehicle is at higher speeds. There may also be other symptoms.
Causes

A code P0401 most likely means one or more of the following has happened:

* The DPFE (differential pressure feedback EGR) sensor is faulty and needs to be replaced
* There is a blockage in the EGR (tube), most likely carbon buildup
* The EGR valve is faulty
* The EGR valve may not be opening due to a lack of vaccuum

Possible Solutions

In fixing this code, it is quite common for people to just replace the EGR valve only to have the OBD code return. The EGR valve is not always the culprit.

* Use a vacuum pump and pull the EGR valve open while monitoring engine RPM's & DPFE voltage. There should be a noticable difference in RPM's with the EGR open
* Clean out the EGR valve and/or tubing to remove deposits
* Check the voltage at the DPFE, compare to specified values (refer to a repair manual for your specific model)
* Replace the DPFE sensor (with a good quality / OEM one)
* Replace the EGR valve

Thanks for using FixYa - a 4 THUMBS rating is appreciated for answering your FREE question

Sep 07, 2010 | 2002 Honda Accord

2 Answers

What does a PO401 means for a 1998 Mercury Sable


P0401 OBD-II Trouble Code - Insufficient EGR Flow

What does that mean?
EGR stands for Exhaust Gas Recirculation. It is part of the vehicle emmissions system, and is used to reduce combustion temperature and pressure to control Oxides of Nitrogen. There are generally three parts to the EGR system: the EGR valve, an actuator solenoid, and a differential pressure sensor EGR (DPFE). These things work together to deliver the correct amount of recirculation based on engine temperature, load, etc. The P0401 code means that OBD detected an insufficient amount of EGR.

Symptoms
You may notice drivability problems such as pinging (a.k.a. pre-ignition knock) when the engine is under load or the vehicle is at higher speeds. There may also be other symptoms.

Causes
A code P0401 most likely means one or more of the following has happened:
* The DPFE (differential pressure feedback EGR) sensor is faulty and needs to be replaced
* There is a blockage in the EGR (tube), most likely carbon buildup
* The EGR valve is faulty
* The EGR valve may not be opening due to a lack of vaccuum

Possible Solutions
In fixing this code, it is quite common for people to just replace the EGR valve only to have the OBD code return. The EGR valve is not always the culprit.
* Use a vacuum pump and pull the EGR valve open while monitoring engine RPM's & DPFE voltage. There should be a noticable difference in RPM's with the EGR open
* Clean out the EGR valve and/or tubing to remove deposits
* Check the voltage at the DPFE, compare to specified values (refer to a repair manual for your specific model)
* Replace the DPFE sensor (with a good quality / OEM one)
* Replace the EGR valve

Hope this help to solve it; remember comment and rated this help. TY for using Fixya.

May 06, 2010 | 1998 Mercury Sable

1 Answer

Code po401 for check engine light


PO401 Insufficient EGR Flow, valve could be stuck or disconected.

It could very possibly the EGR tubes are clogged or the EGR is not opening or could be DPFE; first i would check the tubes on the DPFE and also clean the EGR tubes and egr it self simple brake clean and a hanger can clean the tubes and spray some in the EGR it also can get gunked up and not move properly.

Hope this help to solve it (remember comment and rated this).

Apr 05, 2010 | 1999 Mercury Sable

1 Answer

97 isuzu rodeo, check engine light with po401 code changed egr valve without success, was looking at evap, and now wondering about dpfe sensor, info is good


DPFE is a reasonable concern. There is also a very thin tube from the EGR to the DPFE that plugs up with carbon. Check the tube prior to the DPFE.

Feb 24, 2010 | 1999 Isuzu Rodeo

Not finding what you are looking for?
1999 Ford Windstar Logo

Related Topics:

612 people viewed this question

Ask a Question

Usually answered in minutes!

Top Ford Experts

yadayada
yadayada

Level 3 Expert

76164 Answers

Colin Stickland
Colin Stickland

Level 3 Expert

22156 Answers

fordexpert

Level 3 Expert

5522 Answers

Are you a Ford Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...