Question about 1998 Ford Windstar

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How to change the brakes on a 1998 ford windstar?

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  • Ford Master
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Very easy! I owned several different year Windstars....very good van...

Changing the pads are very easy. Here is the instructions:

Removal & Installation

  1. Remove the brake master cylinder reservoir cap. Siphon and recycle approximately half the fluid from the reservoir.
  2. Raise and support the vehicle safely.
  3. Remove the wheels.
  4. Remove the disc brake caliper guide pins.
It is not necessary to disconnect the hydraulic lines.
  1. Lift the disc brake caliper from the anchor plate.
  2. Position the disc brake caliper out of the way by suspending with a wire.
  3. Remove the brake pads from the anchor plate.
To install:
  1. Inspect the rotor surfaces for scoring or buildup of lining material. Minor imperfections do not require machining. Hand sand the glaze from the rotor using 150 grit aluminum oxide sand paper.
  2. Use a C-clamp and wooden block to seat the disc brake caliper hydraulic piston in its bore, as illustrated. This must be done to provide clearance for the disc brake caliper to fit over the front rotor during installation.
  3. Remove all built-up rust from the inside of the brake caliper pad contact area.
  4. Install the brake pads, with the clip on insulators, into the front brake caliper anchor plate.
  5. Install the disc brake caliper onto the anchor plate.
  6. Install the disc brake caliper guide pins and tighten to 23-38 ft. lbs. (31-38 Nm).
Failure to tighten the lug nuts to the proper torque in a star pattern may result in damage to the brake rotor.
  1. Install the wheel and tighten lug nuts to 83-112 ft. lbs. (113-153 Nm).
  2. Lower the vehicle.
  3. Pump the brake pedal to seat the brake pads.

Posted on May 28, 2010

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Posted on Jan 02, 2017

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