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Posted on May 27, 2010
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On my 2003 sportage the driver door opening lever will not return fully flush but stays out. Is there a cure if the door panel is removed to expose the opening mechanism? Thanks Peter

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  • Posted on May 27, 2010
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I have the same problem with my sportage and a friend of mine has the same problem with his Rio. I have played with the mechanism on mine multiple occasions. I tried lubing everything, checking for damage, adjustments and so on and nothing seemed to help. in my opinion the only way to fix the problem is to replace the door handle.

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I just fixed this same problem. It happened to me 3 different times in a month so I got good at it. Before you dive into removing your door try this. Pull the door handle and release it letting it snap back several times. The problem is a half open door latch that won't let the door unlock. Do this as aggressively as you can to attempt to get the latch to return to its original position. Check the door lock between flicks.

Ok, if that didn't work, here is how to remove the door.
1. Remove the screw behind the door latch, you will have to pop the plastic cover off first.
2. Remove the rubber insert in the door handle
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5. (Optional) Remove the bracket that held the window/lock control module

At this point your door is basically free, it is only held in place with plastic clips that can be easily forced off. If your door were open you would simple pull the bottom of the door out (hinged at the window) and lift it off. But since we can't pull because the door is closed we have to force it out.

From here it is pretty simple. Move the seat all the way back and tip the seat way back. Lift the door panel straight up. You will be breaking 2 plastic clips from the rear part but once you do it just pulls out. This is not that easy because the space is limited but just keep pulling and force the rear end of the door panel past the b-pillar. Once you do this it is free.

Have fun and try to keep the black gook from getting everywhere.

Oh, to fix the door lock just oil/grease it and manually move the mechanism several times.
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