Question about 2004 Saturn ION

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The clutch pedal is broken and will not hold the push rod in place where do I get the repair part?

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This is a manufacturer part only. Call the dealer

Posted on May 11, 2010

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2 Answers

Need a clutch pedal diagram for a 1999 s10 2.2 4cyl manual trans


Sorry no diagram. But here is how it works. In the start position(Power) the wire goes to the start fuse, from the fuse it goes to the clutch pedal switch. Push the pedal and it goes to the starter relay. On the other end is ground. If it is good it pulls the relay closed. On the closed end is battery power to the starter.

Mar 09, 2016 | 1999 Chevrolet Silverado 1500

1 Answer

Grand am clutch pedal


try opening the bleed nipple on the slave cylinder so that you are not trying to press against the pressure plate when you push the rod into the master cylinder.

Dec 14, 2013 | Cars & Trucks

1 Answer

Adjust a clutch on 2005 toyota echo


CLUTCH ADJUSTMENT:
(a) Check that the pedal free play and push rod play are correct.
(1) Depress the pedal until clutch resistance begins to be felt.
Pedal free play:
5.0 to 15.0 mm (0.197 to 0.591 in.)
(2) Gently depress the pedal until the resistance begins to increase a little.
Push rod play at pedal top:
1.0 to 5.0 mm (0.039 to 0.197 in.)
(b) Adjust the pedal free play and push rod play.
(1) Loosen the lock nut and turn the push rod until the correct free play and push rod play are obtained.
(2) Tighten the lock nut.
Torque: 12 N*m (120 kgf*cm, 8.7 ft.*lbf)
(3) After adjusting the pedal free play, check the pedal height.

Mar 31, 2013 | 2000 Toyota ECHO

2 Answers

Clutch suddenly has no resistance and car won't shift gears. Fluids were low, have put fluid in the reservoir but still doesn't work. How do you bleed a clutch line?


on the transmission there is a slave cylinder that works like a brake cylinder, when you apply pressure to the clutch pedal a rod inside the vehicle under the dash pushes into a clutch master cylinder, (almost like a brake master cylinder without the reservoir, as the clutch master cylinder works off the brake master cylinders reservoir) the plunger in the clutch master cylinder applies fluid pressure to the slave cylinder,(located down on the trans near the clutch fork assembly) which projects a piston rod into the clutch fork dis-engaging the clutch. To bleed the clutch slave cylinder locate the bleeder screw on the slave cylinder,break loose so it loosens and tightens easily. Check fluid in brake master cylinder reservoir,fill if needed, while bleeder on the slave cyl is closed have a helper push clutch pedal to floor and back 7-8 times, (At first the clutch might stay at the floor, just pull it up by hand or foot and continue) after several pumps with no rest time push pedal to the floor and hold down with foot pressure, at this time loosen the bleeder on slave untill fluid leaks out, watch for air bubbles, close bleeder and repeat untill there is no sign of air bubbles, (make sure to check fluid in the brake master cylinder and keep fill as needed, do not let fluid get less than 1/2 empty as it might **** air and you will have to start over) If this does not bring clutch to operate then you need to check if slave cylinder is reachig its full extension of push rod or not. If it is not then you will have to replace the clutch master cyl or the clutch slave cyl or both as seals are bad and wont hold pressure. Or you need to inspect the clutch fork,the throw-out bearing, or the pressure plate fingers and clutch plate for failure or broken bent parts. I hope it turns out to be a easy fix on that clutching thing.

Jan 14, 2011 | 1995 Nissan Pickup

1 Answer

My clutch was wokin good and then all of a suddent there was no pressure on my clutch so i checked and it had to dot 3 fluid in it so i put sum in but it leaked it out rite away it came out on driverside...


It sounds like the rubber seal on the Clutch Slave Cylinder piston has completely failed. You will need to replace the Slave Cylinder Assembly. To replace, undo the union nut that attaches the pipe from the master cylinder and then undo the bolts that attach the assembly to the engine/transmission. Remove the push rod from the old cylinder and place in the new. Reattach Cylinder Assembly and pipe, making sure push rod engages in socket of clutch operating fork. Bleeding the system is as follows.

1. Start with the Master Cylinder full of fluid. (Don't forget to check after a few bleeds that it stays above ¼ full so that you don't introduce more air into the line). It also helps if you have a length of clear plastic tubing that fits snugly over the tip of the bleed nipple, which makes it easier to see if there are any air bubbles still coming out.

2. Have an assistant pump the clutch pedal 2 or 3 times, then hold down, keeping weight on the pedal as fluid is released.

3. Loosen bleed nipple to release any air & fluid.

4. Tighten nipple. Assistant then lets clutch pedal return. It may be necessary to manually pull back pedal if it does not return by itself.

5. Wait a few seconds then repeat the sequence from #2.

Bleeding is complete when no more air bubbles are visible in the fluid released from the bleed nipple. If clutch is still spongy you may have to repeat the bleeding after a few days driving. If the Slave cylinder does not have a bleed nipple the union nut that attaches the fluid pipe can be used for bleeding. However, it is a bit harder to observe when all air is purged and of course very messy as fluid will drip everywhere.

It also pays to check that the clutch pedal free travel is within specification (about ¼ inch measured at the pedal rubber) to ensure the hydraulic system works properly. This is done by adjusting the push rod that links the pedal arm to the piston in the master cylinder. Adjust by first loosening the locknut on the rod at the end where it attaches to the pedal arm and turning the rod in either direction to obtain the correct free travel. One adjusted retighten locknut.

Oct 12, 2010 | 1994 GMC Sierra

1 Answer

How can I adjust the clutch on my 2000 ply. neon


loosen the Adjustment screw on the Clutch master cylinder, carefully lift the pedal upward and connect the push rod to the pedal pin, Tighten the push rod adjustment screw, verify the the clutch operates correctly. (Haynes Repair Manual page 8-5, section 9 step 11 through 14) I highly recommend you get the Haynes repair manual on the vehicle ISBN: 978-1-56392-596-2 as it is possible that your vehicle may have a hydraulic clutch and if it does the steps to adjust the clutch assembly are more entailed.

Sep 28, 2010 | Plymouth Neon Cars & Trucks

1 Answer

1987 Maxima-5 speed is difficult to grt in to gear--How to adjust clutch and check clutch hydraulic fluid?


TO ADJUST PEDAL HEIGHT ADJUST WITH A STOPPER LIMITING THE UPWARD TRAVEL OF THE PEDAL.PEDAL FREE PLAY IS ADJUSTED AT THE MASTERCYLINDER PUSH ROD.IF PUSH ROD IS NON ADJUSTABLE FREE PLAY IS ADJUSTED BY PLACING SHIMS BETWEEN THE MASTERCYLINDER AND THE FIREWALL.ON A FEW MODELS PEDAL FREE PLAY CAN ALSO BE ADJUSTED AT THE OPERATING SLAVE CYLINDER PUSHROD.PUSHRODS ARE AVAILABLE IN THREE LENGTHS FOR THE 310.PEDAL HEIGHT ABOVE FLOOR IS 6.73 - 7.13 INCH PEDAL FREE PLAY IS 0.04 - 0.12 INCH.YOU HAVE CLUTCH FLUID LONG AS YOU SEE BRAKE FLUID IN MASTERCYLINDER.IF MASTERCYLINDER LOW YOU HAVE TO BLEED THE THE CLUTCH MASTERCYLINDER BY LOCATING BLEED SCREW ON SLAVE CYLINDER. REMOVE THE BLEED SCREW DUST CAP.ATTACH A CLEAR TUBE TO THE BLEED SCREW.PUT OTHER END OF CLEAR TUBE IN A CLEAN CONTAINER OF BRAKE FLUID.FILL THE MASTERCYLINDER WITH BRAKE FLUID.OPEN BLEED SCREW 3/4 A TURN.DEPRESS CLUTCH PEDAL QUICKLY.HOLD IT DOWN.HAVE A HELPER TIGHTEN THE BLEED SCREW.ALLOW PEDAL TO RETURN SLOWLY.BLEEDER SCREW TORQUE IS 5 - 6 FT LBS.IF YOU SEE AIR BUBBLES CLEAR BLEED TUBE.REPEAT THE BLEED PROCESS UNTIL YOU SEE NO AIR BUBBLES.DONT LET CLUTCH MASTERCYLINDER GO DRY WHILE BLEEDING.IF SO YOU GOT START BLEEDING PROCESS ALL OVER.HOPE THIS HELP.

Aug 05, 2010 | 1987 Nissan Maxima

2 Answers

The clutch is stuck to the floor bord and i cant shift


you may have a faulty clutch master cylinder or faulty clutch slave cylinder- leaking clutch fluid. most of the time both are replaced at the same time which should be recomended by your mechanic, the bolts to the master cylinder are very hard to get to and require the right tool.
you should be able to move car forward by selecting 1st then cranking engine till it starts, gear changes while driving are hard but not impossible. i recommend a tow truck to a local repairer.

Dec 22, 2009 | 1995 Isuzu Rodeo

1 Answer

How to install a clutch?


the mechanic should place or connect the clutch pedal spring to the clutch pedal .connect the push rod to the clutch pedal.then connect the push rod to the clutch master cylinder then refill the clutch master cylinder .by means of pressure tube connect the clutch slave cylinder .then connect the clutch slave cylinder to the push rod .And the push rod connect it to the clutch pork. the clutch pork connect to the spring. then connect the fly wheel , the clutch linning ,the clutch disk ,the release bearing,then the clutch pork to the transmission shaft . then connect the transmission assembly.And you can goon with your date.

Aug 03, 2009 | Volkswagen Jetta Cars & Trucks

2 Answers

Clutch check


you have civic SI type R with the K20A engine and 6sp transmission? correct?

yes the clutch is adjustable.

  1. loosen the clutch pedal position switch(lower of the 2 switches) locknut and back off the clutch pedal position switch.
  2. loosen the clutch push-rod locknut and turn the push-rod in or out to get the desired height and stroke of the pedal.
  3. tighten the push-rod locknut
  4. with the clutch pedal released, turn the clutch pedal position switch in until it contacts the clutch pedal.
  5. turn the clutch pedal position switch in an additional 3/4 to 1 turn.
  6. tighten the clutch pedal position switch locknut.
  7. loosen the clutch interlock switch(the upper switch) locknut and then the interlock switch.
  8. press the clutch pedal to the floor.
  9. release the pedal about 1/2 in. from the fully depressed position, and hold it there. adjust the position of the interlock switch so that the engine will start with the clutch pedal in this position.
  10. tighten the interlock switch locknut.
clutch pedal stroke should be: 5.1 - 5.5 in
clutch pedal height should be: 7.76 in

if adjusting the clutch doesn't help with the transmission feeling notchy, may be the syncros.




Jul 09, 2008 | 2002 Honda Civic

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